Section 04 ENGINE (2-STROKE)
Subsection 03 (MAGNETO SYSTEM)
F06D0CA
1
2
1. Stator screws
2. Bracket
Magneto Housing
To install oil seal no. 28 of magneto housing no. 5,
use pusher(P/N 290 877 740) and handle (P/N 420
877 650).
F01B2NA
1
2
1. Pusher
2. Handle
F04D0CA
Install gasket no. 24 between magneto housing
and engine crankcase.
Install magneto housing and torque screws no. 19
to9N•m(80 lbf•in).
Rotor and Ring Gear
Apply Loctite 243 (blue) on crankshaft taper.
Install ring gear on crankshaft.
Apply Loctite 243 (blue) on nut no. 13.Installnut
with lock washer no. 14 and torque to 120 N•m
(89 lbf•ft).
CAUTION: Never use any type of impact
wrench at magneto installation.
Crankshaft Position Sensor
Install crankshaft position sensor no. 18 on mag-
neto housing. Torque screw to 9 N•m(80lbf•in).
NOTE: The crankshaft position sensor is not ad-
justable.
Cover
Before installing cover, make sure oil pump shaft
is properly positioned.
Before installation, properly install O-ring no. 25 in
engine magneto cover no. 1.
Apply Loctite 767 anti-seize compound on screws
no. 11. Torque screws in a criss-cross sequence
to9N•m(80lbf•in).
smr2004-Complete Line Up 95
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