Section 04 ENGINE (2-STROKE)
Subsection 04 (TOP END)
F06B06B
1
1. Rubber pad (P/N 290 877 032)
All Engines
To remove circlip no. 5, insert a pointed tool in
piston notch then pry it out and discard.
WARNING
Always wear safety glasses when removing
piston circlips.
F01D0PA
1
TYPICAL
1. Piston notch
To extract piston pin no. 4, use piston pin puller
(P/N 529 035 503) with the appropriate set of
sleeves.
ENGINE SLEEVE SET P/N
717/787 RFI 529 035 542
947 DI 529 035 543
F00B0IA
2 3
1
1. Puller
2. Shoulder sleeve
3. Sleeve
– Fully thread on puller handle.
– Insert extractor spindle into the piston pin.
– Slide the sleeve and shoulder sleeve onto the
spindle.
– Screw in extracting nut with the movable ex-
tracting ring toward spindle.
F00B0JA
1 2 3 4
1. Puller
2. Sleeve
3. Shoulder sleeve
4. Extracting nut
NOTE: The tool cutout must be positioned toward
the bottom of the piston.
110 smr2004-Complete Line Up
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