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Section 05 ENGINE (4-TEC)

Subsection 03 (EXHAUST SYSTEM)

F18D0UA

1. Engine manifold

2. Exhaust pipe flange

CAUTION: Exhaust pipe alignment with the

manifold is critical to the bellows life. Any

constraint on the flexible joint will result in

the bellows failure. Gap between the exhaust

pipe flange and the engine manifold should

not exceed 0.5 mm (1/64 in).

Position clamps no. 3 to the top portion of the

hose. The neighbor clamps must be separated by

4 - 5 mm (5/32 - 3/16 in) and the screws must be

at least 25 mm (1 in) apart. Tighten both upper

clamps.

F18D0VA

1. Exhaust pipe step

2. Exhaust hose

3. Exhaust hose clamp 4 - 5 mm (5/32 - 3/16 in) apart

Finalize alignment by rotating (axially) and mov-

ing (longitudinally) the muffler so that the exhaust

pipe flange makes perfect contact with the engine

manifold. A maximum gap of 0.5 mm (1/64 in) is

allowed.

Torque the exhaust clamp no. 2 to 11 N•m

(97 lbf•in) while firmly maintaining the exhaust

pipe in the proper position.

Reinstall the exhaust clamp no. 4 to the exhaust

pipe flange and tighten enough to maintain the

exhaust pipe in the proper position.

212 smr2004-Complete Line Up

SeaDoo GTI User Manual

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