BST CCD CAM 100 - Page 177

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Operation

CCD CAM 100 – Installation and Operating Manual 177/198

Material strip 1 Material strip 2Light box

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Video curve

Camera measuring range

(30.000 pixels)

[Pixels]

bright

dark

Video curve

Fig.120: Example for the display of edge information

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Table of Contents3
About this Document7
What You Need to Know7
Target Group7
Storage and Distribution7
Meanings of the Safety Instructions and Symbols7
Safety Instructions7
Symbols8
More Detailed Information8
About Safety9
Intended Use9
Non-Intended Use10
Non-Intended Infringement of Guidelines10
Non-Intended Operation10
Non-Intended Modification of Electronic Data11
Safety Instructions12
General Safety Instructions12
Qualification of the Personnel15
Duties of the Operating Company and Personnel16
Duties of the Operating Company16
Duties of the Personnel17
Conduct in the Event of Danger and Accidents17
Personal Protective Equipment18
Guarantee and Liability18
Disclaimer18
Exceptions to the Disclaimer19
License and Liability for Software Supplied19
Design and Function20
Utilization20
Design22
Overview of Components23
Scanning Methods24
Function26
Measuring Range27
Control and Display Elements28
Touchscreen Display29
Service Leds30
Service Interface31
Memory Card Slot31
DIL Switch32
Accessories32
Name Plate33
Technical Specifications34
Transport, Delivery and Storage39
Transport39
Scope of Delivery39
Unpacking the Delivery39
Storage39
Installation40
Safety Instructions40
Selecting the Installation Location42
Space Requirement43
Requirements for an Optimum Measurement Result44
Mounting Bracket44
Fixing the CCD Camera on the Mounting Bracket45
Attachment Alternatives46
Fixing Dimensions48
Measuring Range and Measuring Distance50
Determining the Measuring Range50
Determining the Measuring Distance52
Mounting the CCD Camera54
Mounting Supporting Rollers55
Mounting the Light Box56
Dimensioning the Light Box56
Electrical Connection58
Safety Instructions58
Cable Routing59
Connections60
Overview60
X30 - Ethernet61
X70 - External Illumination62
X80 - Digital Inputs / Outputs63
X100 - CAN Bus (Plug)64
X101 - CAN Bus (Socket)65
Establishing the Cable Connections66
Standard Application66
Special Applications66
Connecting the Light Box67
Light Box Types67
Operation on External Power Supply68
Operation on CCD CAM 10069
Commissioning71
Safety Instructions71
Requirements72
Setting the DIL Switches72
DIL Switch Overview72
Setting DIL Switch S172
Camera Setup Menu75
Quick Setup and Normal Setup75
Menu Structure76
Setup Wizard77
Loading the Default Settings79
Setting the Screen Display, Scan Direction and Calibration Method80
Rotating the Screen Display80
Defining the Scan Direction81
Selecting the Calibration Method82
Defining the Network Settings83
Operation on the CAN Bus83
Operation in the Ethernet Network84
Checking the Mounting Position of the CCD Camera85
Checking the Alignment to the Web Centerline85
Checking the Perpendicular Alignment (Only with Horizontal Web Running Direction)86
CCD Camera Alignment87
Aligning Steps87
Goal of the Alignment88
Tools and Auxiliary Equipment88
Preparation Measures89
Calling up the Alignment Menu91
Axis Alignment93
Y Axis Alignment94
Measuring Range Setting95
Focus Setting96
Z Axis Alignment98
Setting the Aperture102
Carrying out White Balance103
Carrying out Scaling104
Calibrating the CCD Camera107
Calibration Template107
Inserting the Calibration Template108
Calibrating the CCD Camera109
Performing a Material Thickness Compensation110
Operation112
Safety Instructions112
Starting the System113
Opening the Service Opening114
Inserting/Removing the Memory Card115
Menu Navigation116
Menu Structure116
Path Details116
Opening a Menu117
Operation Display119
Overview119
Display of CAN Bus Information120
Display of the Data Transfer Rate121
Display of the Operating Mode and Sensor Resolution121
Error Display121
Display of the Exposure Settings121
Display of the Set Aperture Value122
Display of the Unit for the Output of the Measured Values122
Calling up the System Menus122
Display of the Video Curve123
Camera Setup Menu123
Application Settings Menu124
Menu Structure125
Setting the Aperture, Focus and Exposure Time126
Defining the Exposure Settings129
Setting the Measuring Range and Focus133
Defining the Edges134
Defining the Edge Detection Area140
Defining the Edge Detection Sensitivity143
Defining the Scan Direction145
Setting the Material Distance148
Adjusting the Material Thickness148
Carrying out White Balance149
Device Settings Menu149
Menu Structure150
Setting the IP Address150
Setting the Netmask151
Showing the MAC Address152
Selecting the Synchronization Method152
Setting the CAN Bus Address153
Activating the CAN Bus Terminating Resistor155
Selecting the Calibration Method156
Setting the Calibration Constant157
Setting the Distance of the CCD Camera to the Material157
Rotating the Screen Display158
Locking the Touchscreen159
Restoring the Factory Default Settings162
Calibrating the Touchscreen164
Calibrating the Electronic Spirit-Level166
Storing Camera Parameters on Memory Card167
Loading Camera Parameters from Memory Card168
Loading a New FPGA File169
Selecting the FPGA Mode170
Setting the Sensor Resolution171
Defining the Scaling Factor for the Measuring Value Output172
System Information Menu173
Menu Structure173
Displaying the Firmware Version174
Displaying Service Information174
Displaying Information for the Edges 1 - 4175
Displaying Information for the Edges 5 - 8179
Displaying the Measured Values of the Electronic Spirit-Level180
Maintenance and Cleaning181
Safety Instructions181
Maintenance Table182
Maintenance and Cleaning Work182
Cleaning the Housing182
Cleaning the Protective Filter182
Cleaning the Camera Lens182
Cleaning the Touchscreen Display182
Cleaning the Light Box182
Accessories and Spare Parts185
Order Address185
Accessories185
Mounting Accessories185
Connecting Cables185
Calibration Template185
Light Boxes186
Customer Services192
Shutting down and Disposal193
Index194

BST CCD CAM 100 - Page 177

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