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CCD CAM 100
BST CCD CAM 100 User Manual
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Operation
9
CCD CAM 100 – Installation and Operating Manual
177/198
Material strip 1
Material strip 2
Light box
Search direction
Video curve
Camera measuring range
(30.000 pixels)
[Pixels]
bright
dark
Video curve
Fig.120: Example for the display of edge information
176
178
Table of Contents
Table of Contents
3
About this Document
7
What You Need to Know
7
Target Group
7
Storage and Distribution
7
Meanings of the Safety Instructions and Symbols
7
Safety Instructions
7
Symbols
8
More Detailed Information
8
About Safety
9
Intended Use
9
Non-Intended Use
10
Non-Intended Infringement of Guidelines
10
Non-Intended Operation
10
Non-Intended Modification of Electronic Data
11
Safety Instructions
12
General Safety Instructions
12
Qualification of the Personnel
15
Duties of the Operating Company and Personnel
16
Duties of the Operating Company
16
Duties of the Personnel
17
Conduct in the Event of Danger and Accidents
17
Personal Protective Equipment
18
Guarantee and Liability
18
Disclaimer
18
Exceptions to the Disclaimer
19
License and Liability for Software Supplied
19
Design and Function
20
Utilization
20
Design
22
Overview of Components
23
Scanning Methods
24
Function
26
Measuring Range
27
Control and Display Elements
28
Touchscreen Display
29
Service Leds
30
Service Interface
31
Memory Card Slot
31
DIL Switch
32
Accessories
32
Name Plate
33
Technical Specifications
34
Transport, Delivery and Storage
39
Transport
39
Scope of Delivery
39
Unpacking the Delivery
39
Storage
39
Installation
40
Safety Instructions
40
Selecting the Installation Location
42
Space Requirement
43
Requirements for an Optimum Measurement Result
44
Mounting Bracket
44
Fixing the CCD Camera on the Mounting Bracket
45
Attachment Alternatives
46
Fixing Dimensions
48
Measuring Range and Measuring Distance
50
Determining the Measuring Range
50
Determining the Measuring Distance
52
Mounting the CCD Camera
54
Mounting Supporting Rollers
55
Mounting the Light Box
56
Dimensioning the Light Box
56
Electrical Connection
58
Safety Instructions
58
Cable Routing
59
Connections
60
Overview
60
X30 - Ethernet
61
X70 - External Illumination
62
X80 - Digital Inputs / Outputs
63
X100 - CAN Bus (Plug)
64
X101 - CAN Bus (Socket)
65
Establishing the Cable Connections
66
Standard Application
66
Special Applications
66
Connecting the Light Box
67
Light Box Types
67
Operation on External Power Supply
68
Operation on CCD CAM 100
69
Commissioning
71
Safety Instructions
71
Requirements
72
Setting the DIL Switches
72
DIL Switch Overview
72
Setting DIL Switch S1
72
Camera Setup Menu
75
Quick Setup and Normal Setup
75
Menu Structure
76
Setup Wizard
77
Loading the Default Settings
79
Setting the Screen Display, Scan Direction and Calibration Method
80
Rotating the Screen Display
80
Defining the Scan Direction
81
Selecting the Calibration Method
82
Defining the Network Settings
83
Operation on the CAN Bus
83
Operation in the Ethernet Network
84
Checking the Mounting Position of the CCD Camera
85
Checking the Alignment to the Web Centerline
85
Checking the Perpendicular Alignment (Only with Horizontal Web Running Direction)
86
CCD Camera Alignment
87
Aligning Steps
87
Goal of the Alignment
88
Tools and Auxiliary Equipment
88
Preparation Measures
89
Calling up the Alignment Menu
91
Axis Alignment
93
Y Axis Alignment
94
Measuring Range Setting
95
Focus Setting
96
Z Axis Alignment
98
Setting the Aperture
102
Carrying out White Balance
103
Carrying out Scaling
104
Calibrating the CCD Camera
107
Calibration Template
107
Inserting the Calibration Template
108
Calibrating the CCD Camera
109
Performing a Material Thickness Compensation
110
Operation
112
Safety Instructions
112
Starting the System
113
Opening the Service Opening
114
Inserting/Removing the Memory Card
115
Menu Navigation
116
Menu Structure
116
Path Details
116
Opening a Menu
117
Operation Display
119
Overview
119
Display of CAN Bus Information
120
Display of the Data Transfer Rate
121
Display of the Operating Mode and Sensor Resolution
121
Error Display
121
Display of the Exposure Settings
121
Display of the Set Aperture Value
122
Display of the Unit for the Output of the Measured Values
122
Calling up the System Menus
122
Display of the Video Curve
123
Camera Setup Menu
123
Application Settings Menu
124
Menu Structure
125
Setting the Aperture, Focus and Exposure Time
126
Defining the Exposure Settings
129
Setting the Measuring Range and Focus
133
Defining the Edges
134
Defining the Edge Detection Area
140
Defining the Edge Detection Sensitivity
143
Defining the Scan Direction
145
Setting the Material Distance
148
Adjusting the Material Thickness
148
Carrying out White Balance
149
Device Settings Menu
149
Menu Structure
150
Setting the IP Address
150
Setting the Netmask
151
Showing the MAC Address
152
Selecting the Synchronization Method
152
Setting the CAN Bus Address
153
Activating the CAN Bus Terminating Resistor
155
Selecting the Calibration Method
156
Setting the Calibration Constant
157
Setting the Distance of the CCD Camera to the Material
157
Rotating the Screen Display
158
Locking the Touchscreen
159
Restoring the Factory Default Settings
162
Calibrating the Touchscreen
164
Calibrating the Electronic Spirit-Level
166
Storing Camera Parameters on Memory Card
167
Loading Camera Parameters from Memory Card
168
Loading a New FPGA File
169
Selecting the FPGA Mode
170
Setting the Sensor Resolution
171
Defining the Scaling Factor for the Measuring Value Output
172
System Information Menu
173
Menu Structure
173
Displaying the Firmware Version
174
Displaying Service Information
174
Displaying Information for the Edges 1 - 4
175
Displaying Information for the Edges 5 - 8
179
Displaying the Measured Values of the Electronic Spirit-Level
180
Maintenance and Cleaning
181
Safety Instructions
181
Maintenance Table
182
Maintenance and Cleaning Work
182
Cleaning the Housing
182
Cleaning the Protective Filter
182
Cleaning the Camera Lens
182
Cleaning the Touchscreen Display
182
Cleaning the Light Box
182
Accessories and Spare Parts
185
Order Address
185
Accessories
185
Mounting Accessories
185
Connecting Cables
185
Calibration Template
185
Light Boxes
186
Customer Services
192
Shutting down and Disposal
193
Index
194
4
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BST CCD CAM 100 Specifications
General
Brand
BST
Model
CCD CAM 100
Category
Accessories
Language
English
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