Section 13 PROPULSION
Subsection 01 (JET PUMP)
Place housing horizontally with a tilt angle of 15°
with the filler plug located on top. Remove filler
plug from cover. Pour SEA-DOO JET PUMP SYN-
THETIC OIL (P/N 293 600 011) in reservoir until oil
comes level with bottom of hole. Let oil drain into
housing and after a few minutes add more oil until
it is level with bottom of filler hole.
CAUTION: This is a synthetic oil. Do not mix
with mineral based oil. Do not mix oil brands.
NOTE: When filling reservoir, oil must be poured
into cover quite slowly to allow complete housing
fill.
Apply Loctite pipe sealant (P/N 293 800 018) on
plug threads and reinstall it on cover.
NOTE: The plug threads are perpendicular to the
impeller shaft.
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TYPICAL
1. Pour oil slowly until it is level with bottom of filler hole
Venturi
If needed, install new O-rings no. 38 around bailer
passages.
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1. O-rings
Apply Loctite 518 (Gasket Eliminator) on mating
surface.
Position venturi no. 18 with bailer passages on
top.
Apply Loctite 243 (blue) on threads of screws
no. 19.
Install screws no. 19, lock washers and flat wash-
ersthentorqueto21N•m(16lbf•ft).
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1
1
1. Torque screws to 21 N•m(16lbf•ft)
O-Rings
Install O-rings no. 7 around bailer passages or
make sure they are in place if they were not
removed.
632 smr2004-Complete Line Up
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