Table of Contents
iv CCD CAM 100 – Installation and Operating Manual
6.5 Mounting Bracket ....................................................................................................... 44
6.5.1 Fixing the CCD Camera on the Mounting Bracket....................................................... 45
6.5.2 Attachment Alternatives............................................................................................. 46
6.5.3 Fixing Dimensions ....................................................................................................... 48
6.6 Measuring Range and Measuring Distance................................................................. 50
6.6.1 Determining the Measuring Range............................................................................. 50
6.6.2 Determining the Measuring Distance ......................................................................... 52
6.7 Mounting the CCD Camera ......................................................................................... 54
6.8 Mounting Supporting Rollers...................................................................................... 55
6.9 Mounting the Light Box............................................................................................... 56
6.9.1 Dimensioning the Light Box ........................................................................................ 56
6.9.2 Mounting the Light Box............................................................................................... 57
7 Electrical Connection........................................................................................58
7.1 Safety Instructions ...................................................................................................... 58
7.2 Cable Routing.............................................................................................................. 59
7.3 Connections ................................................................................................................ 60
7.3.1 Overview..................................................................................................................... 60
7.3.2 X30 - Ethernet ............................................................................................................. 61
7.3.3 X70 - External Illumination.......................................................................................... 62
7.3.4 X80 - Digital Inputs / Outputs...................................................................................... 63
7.3.5 X100 - CAN Bus (Plug) ................................................................................................. 64
7.3.6 X101 - CAN Bus (Socket).............................................................................................. 65
7.4 Establishing the Cable Connections ............................................................................ 66
7.4.1 Standard Application................................................................................................... 66
7.4.2 Special Applications .................................................................................................... 66
7.5 Connecting the Light Box ............................................................................................ 67
7.5.1 Light Box Types ........................................................................................................... 67
7.5.2 Operation on External Power Supply.......................................................................... 68
7.5.3 Operation on CCD CAM 100........................................................................................ 69
8 Commissioning.................................................................................................71
8.1 Safety Instructions ...................................................................................................... 71
8.2 Requirements.............................................................................................................. 72
8.3 Setting the DIL Switches.............................................................................................. 72
8.3.1 DIL Switch Overview ................................................................................................... 72
8.3.2 Setting DIL Switch S1................................................................................................... 74
8.4 Camera Setup Menu ................................................................................................... 75
8.4.1 Quick Setup and Normal Setup................................................................................... 75
8.4.2 Menu Structure........................................................................................................... 76
8.4.3 Setup Wizard............................................................................................................... 77
8.5 Loading the Default Settings....................................................................................... 79
8.6 Setting the Screen Display, Scan Direction and Calibration Method .......................... 80
8.6.1 Rotating the Screen Display........................................................................................ 80
8.6.2 Defining the Scan Direction ........................................................................................ 81
8.6.3 Selecting the Calibration Method ............................................................................... 82
8.7 Defining the Network Settings.................................................................................... 83
8.7.1 Operation on the CAN Bus.......................................................................................... 83
8.7.2 Operation in the Ethernet Network............................................................................ 84
8.8 Checking the Mounting Position of the CCD Camera.................................................. 85
8.8.1 Checking the Alignment to the Web Centerline ......................................................... 85
8.8.2 Checking the Perpendicular Alignment (only with horizontal web running direction)...86
8.9 CCD Camera Alignment............................................................................................... 87
8.9.1 Aligning Steps.............................................................................................................. 87
8.9.2 Goal of the Alignment................................................................................................. 88
8.9.3 Tools and Auxiliary Equipment ................................................................................... 88
8.9.4 Preparation Measures ................................................................................................ 89
8.9.5 Calling Up the Alignment Menu.................................................................................. 91
8.9.6 X Axis Alignment ......................................................................................................... 93