ESAB CROSSBOW - Page 29

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ESAB Cutting Systems

CROSSBOW Page 29

Step 2 Arrange T-Slot Nuts

Locate the captive T-Slot Nuts in the frame and move them to the desired locations.

Figure 5: T-Slot Nuts

Number Description

1 Frame Slots

2 M8 Captive T-Slot Nuts

Main Page

Table of Contents4
Safety11
Introduction11
Safety Hazards and Warnings11
Electrical Grounding16
Service Precautions16
Recommended Safety References17
International17
United States18
Canada19
Description21
Machine Overview21
Machine Components22
Machine Dimensions23
Machine Specifications24
Axis Orientation25
Installation27
Receiving Inspection27
Base Machine Setup28
Prepare Rail Track28
Install Central Unit on Rail Track32
Install Cross Beam Assembly35
Install Torch Lifter39
Connect Cables43
Oxy-Fuel Torch Installation46
Assemble Torch46
Install Torch in Torch Holder with Adaptor47
Connect Torch Hoses48
Install Gas Supply Hoses49
Connect Gas Supplies50
Perform Leak Test51
Plasma Torch Installation52
Install Second Cable Holder52
Install Plasma Torch53
Install Plasma Interface Cable54
Install Initial Height Sensing Cable56
Connect Power and Air to Plasma Unit57
Initial Power-Up Testing58
Switching between Metric and Inch59
Operation61
Control Panel and Function61
CNC System Features62
CNC System Technical Specification62
Function Keys62
Input Keys63
Operational Overview - Oxy-Fuel Cutting66
Operational Overview - Plasma Cutting66
Home Screen and Main Menu67
Main Menu Map68
Main Menu68
Auto Mode Menu69
Manual Mode Menu70
Edit Mode Menu71
Auto Mode Screen72
Speed72
PROG, PIERCE and KERF73
Cutting Process Status Indicators73
Additional Function Key Indicators73
INPUT and OUTPUT INDICATORS74
Operating Parameters74
Machine Coordinate Display74
Mode / Status Indicators74
Program Coordinates74
Graphics Display Area74
Auto Mode Menu Functions75
F1】Skipto75
F2】Manual75
F3】Resume75
F4】Preview75
F5】Kerf77
F6】More77
F7】Return77
Auto Mode more Window78
Nd Level) Functions78
F1】OUTLINE Function78
F2】Wentai79
F3】ROTATE (Program Rotation)79
F4】Mirror80
F5】Scale80
F6】Nest81
F7】Tabbing82
Running a Program in Auto Mode83
Select the Part Program or Nest83
Set Cutting Speed83
Move to Starting Position83
Start Cutting83
Arc Voltage Height Control Operation (Plasma Cutting)83
Functions Available While Running a Program84
Functions Available During Program Pause85
Program Pause Screen85
Key Panel Functions85
F4】JUMP to (Jump to any Line or Pierce Point)87
F5】PIERCE# (Go to New Pierce Point)87
F6】REVERSE (Backward on Path)88
F7】FORWARD (Forward on Path)88
Re-Start after Jogging88
Resuming Parked Programs90
SKIPTO (Skip to Starting Point)92
Edge Starting93
Manual Mode Screen94
Speed94
Additional Function Keys and Indicators95
Manual Mode Menu Functions96
F1】Auto96
F2】Step96
F3】More96
F4】MACH-0 (Clear Machine Coordinates)96
F5】RAPID (Rapid Jog Speed)96
F6】PROG-0 (Clear Program Coordinates)96
F7】Return97
Manual Mode more Window98
Nd Level) Functions98
F3】REC PT1 And【F4】Rec PT2 (Plate Alignment)98
F5】COORDS (Set Coordinates)99
Edit Mode100
Edit Mode Menu Functions100
F1】New100
F2】Load100
F3】Save101
F4】Del-File101
F5】Del-Line101
F6】Usb101
F7】Preview102
USB Access Menu103
F1】Load103
F2】Output104
F3】Select104
F7】Preview104
Setup Mode Screen (Parameter Settings)105
F1】Speed Parameters106
F2】System Parameters107
F3】Flame Parameters108
F4】Plasma Parameters109
F5】Control Parameters110
Shape Library112
Operating Overview - Shape Library113
Shape Evaluation Screen114
F1】OD CUT and 【F2】ID CUT115
F3】Rotate116
F4】Nest117
F6】Apply118
Part Programming Instructions119
File Format119
Program Names119
Program Format119
Units of Measurement120
Programming Mode120
Axis Orientation120
G-Codes121
M-Codes127
Programming Examples128
Maintenance133
Routine Maintenance133
Daily Maintenance133
Weekly Maintenance133
Monthly Maintenance134
Lubrication Points135
Operating FAQ136
Basic Troubleshooting137
Software Service Instructions141
Boot Menu141
Backup and Restore Parameters142
Instructions for Updating Software143
Changing Machine Name Text144
Hardware Service Instructions145
Replacing Main Fuse145
Removing the CNC146
Servicing Operator Panel Components148
Adjusting the Main Power Supply149
Switching Input Voltage150
Changing Initial Height Setting152
Reversing Lift Motor Direction153
Replacing Arc Voltage Height Control Board154
Replacing VHC Sensor Board155
Replacing Motor Driver156
Removing the Cover157
Replacing the Main Power Supply158
Replacing Bearing Blocks159
Adjusting Rail Axis Drive Pinion Engagement160
Adjusting Cross Beam Drive Pinion Engagement161
Adjusting the V-Wheels162
Replacing Drive Motor164
Replacing Drive Pinions165
Replacing V-Wheels166
Replacing the Solenoid Valve168
Servicing the Torch Lifter170
Replacement Parts173
Introduction173
Ordering Information173
Parts List174
Main Assemblies174
Central Unit Parts175
Motion System Parts176
Internal Electrical Parts177
Internal Mechanical Parts178
Internal Drive System Parts179
Cables and Connectors180
Torch Station Parts181
Torch Lifter Parts182
Plasma Torch Parts183
Oxy-Fuel Torch Kit184
Oxy-Fuel Cutting Tips185
Appendix 1: Programming Code Reference187
Appendix 2: Error List189
Appendix 3: Shape Library Variables191
Shape 1: RECTANGLE191
Shape 2: CIRCLE192
Shape 3: L-BRACKET193
Shape 4: PIE SHAPE194
Shape 5: TRIANGLE195
Shape 6: CURVE BKT196
Shape 7: CHAMFER197
Shape 8: OVAL198
Shape 9: RING199
Shape 10: OCTAGON200
Shape 11: TAB RECTANGLE201
Shape 12: CUTOUT202
Shape 13: LINE CUT203
Shape 14: ARC SECTOR204
Shape 15: HOLE CUTOUT205
Shape 16: RECT. CUTOUT206
Shape 17: U-SHAPE207
Shape 18: COM-LINE (Common-Line-Cut Rectangles)208
Shape 19: TANK BED209
Shape 20: 4-HOLE FLANGE210
Shape 21: 6-HOLE FLANGE211
Shape 22: IMPELLER212
Shape 23: 2-HOLE FLANGE213
Shape 24: WES TEST214
Appendix 4: Oxy-Fuel Cutting Parameters215
Cutting Data for Oxweld C-69 Torch215
Cutting Data for Oxweld C-70 Torch215
Appendix 5: PT-37 Plasma Cutting Parameters217
Mild Steel Cutting217
Aluminum Cutting218
Stainless Steel Cutting219
Appendix 6: Wiring Diagrams221

ESAB CROSSBOW - Page 29

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