Techman Robot TM Palletizing Operator

Questions and Answers

D
Dwayne NguyenAug 14, 2025
How to recover from Emergency Stop on Techman Robot TM Palletizing Operator Robotics?
- S
  Shelly AllenAug 14, 2025
  To recover from an Emergency Stop on your Techman Robot, follow these steps: * First, release all emergency switches. * Next, press the reset button when the button light is on. * Wait 10 seconds for the system to enter Safe Start Up Mode, indicated by a light blue Indication Light Ring. Note that the robot's joints will be without driving power at this stage. * Continuously press the FREE button to release the joint axis brake and allow movement of the robot. * After resolving the issue that caused the emergency stop, press the Stop button on the robot stick or teach pendant for about three seconds. The robot will then calibrate during startup and return to its original operating mode.
J
josephfischerAug 18, 2025
What to do if the Techman Robot TM Palletizing Operator working pallet disappear cause pause?
- V
  vherreraAug 18, 2025
  If your Techman Robot pauses because the working pallet disappears, it's likely that the pallet sensor isn't detecting the pallet correctly. Ensure the sensor detects the working pallet as it should. Once the sensor is detecting the pallet normally, press the Start button to continue the operation.
A
Alex ReedAug 21, 2025
What to do if Techman Robot Robotics shows 'Air source pressure too low! cause PAUSE'?
- S
  scottkaylaAug 21, 2025
  If your Techman Robot displays 'Air source pressure too low! cause PAUSE', it indicates an abnormal air pressure situation. Check the incoming air pressure value to ensure it is within the specified range. After verifying the air pressure, press the Start button to continue the operation.
K
Kaitlyn SullivanAug 25, 2025
What to do if Techman Robot TM Palletizing Operator shows 'Grab fail cause pause! Resume after checking'?
- C
  Craig WallaceAug 25, 2025
  If your Techman Robot displays 'Grab fail cause pause! Resume after checking,' it means the robot was unable to grab the box on the conveyor. Check the sensor signal on the conveyor to ensure it's functioning correctly. Once you've verified the sensor, press Start to continue the operation.
S
Sandra MurphyAug 27, 2025
What to do if Techman Robot Robotics shows 'Layer Protection! Please remove Right/Left side pallet box cause PAUSE'?
- A
  Andrew KingAug 27, 2025
  If your Techman Robot displays 'Layer Protection! Please remove Right/Left side pallet box cause PAUSE', it means the project paused to prevent the robot from crashing into the opposite working pallet boxes. To resolve this, clear the full state of the pallet and then press the Start button to continue.
K
Kathleen RobertsAug 30, 2025
What to do if Techman Robot TM Palletizing Operator shows 'No box detected on gripper, cause PAUSE'?
- T
  Tonya JamesAug 30, 2025
  If your Techman Robot displays 'No box detected on gripper, cause PAUSE', it indicates that the robot detects abnormal air pressure on the tool when grabbing the box. Check the state of the box dropping and stop the project. Then, restart the project when it is ready.
C
cookdennisSep 3, 2025
What to do if Techman Robot TM Palletizing Operator Robotics shows 'Project initial with box on tool, cause pause'?
- S
  Stephanie ChaseSep 3, 2025
  If your Techman Robot project starts with a box already on the tool and pauses, follow these steps: * Press the Stop button to halt the project. * Remove the box from the gripper. * Place the box in the designated picking position. * Press the Start button to restart the project.
M
Mrs. Kelsey EvansSep 6, 2025
Why Techman Robot Robotics shows Safety Input Discrepancy Status?
- D
  Deborah JonesSep 7, 2025
  The 'Safety Input Discrepancy Status' on your Techman Robot indicates conflicting signals in the safety mechanism. To resolve this: * First, fix the safety input wirings. * Next, make the dual inputs open and close again. At this time, the robot will power on again. * Then, press the reset button when the button light is on. * Finally, press the Stop button on the robot stick or the reach pendant for about three seconds. The robot will calibrate in the start-up process and return to the previous operating mode.
A
Allison PetersenSep 9, 2025
How to adjust the pillar height of Techman Robot TM Palletizing Operator?
- R
  Regina ThompsonSep 10, 2025
  To adjust the pillar height on your Techman Robot, follow these steps: * Press the reset button when the button light is on. * In TMflow, navigate to ? > Setting > Controller. * Click on the IO tab. * Set DO_6 to H (high) and pause briefly, then set DO_6 to L (low) to reset the pillar. * Set DO_0 to L to lower the pillar or H to raise it. * Set DO_1 to H to drop the pillar to its lowest position.

Summary

1 Product Introduction

1.1 TM Palletizing Operator Overview

General overview of the TM Palletizing Operator system and its components.

1.2 Package Contents

Lists all items included in the TM Palletizing Operator package for unpacking.

1.3 Teach Pendant

Details the functions and components of the Teach Pendant used for system operation.

1.4 Adjustable Flexible Gripper Overview

Introduces the Adjustable Flexible Gripper, outlining its parts and characteristics.

2 Safety Information

2.3 Safety Precautions

Lists essential safety precautions for the installation and operation of the robot.

2.4 Overall Safety Warning

Presents critical safety warnings and general precautions relevant to the entire manual.

2.6 Intended Use

Defines the appropriate and inappropriate uses of the TM Palletizing Operator.

2.9 Risk Assessment

Emphasizes the importance and process of conducting a risk assessment for system safety.

2.10 Pre-Use Assessment

Outlines the necessary tests and checks to perform before operating the robot system.

2.11 Emergency Stop

Explains the function, operation, and reset procedures for the emergency stop.

3 Safety Function

3.1.1 Safety Function Definitions

Defines the various safety functions (SF0-SF15) integrated into the system.

3.2 Safety Device Connection Diagram, Input Discrepancy and Resume Method

Illustrates safety device connections and explains discrepancy detection logic.

3.3 Explanation of Safety Functions

Provides detailed explanations for specific safety functions and their fault reactions.

3.5 Safety Distance and Scenario

Details required safety distances and common operational scenarios for safe working.

4 Electrical Interface

4.1 General Electrical Specifications

Lists the general electrical specifications for power input, voltage, and fuses.

4.2 Electrical Warnings and Cautions

Provides crucial safety warnings and cautions related to electrical connections and operation.

4.5 Palletizing I;O Configuration

Details the configuration of digital, analog, and safety I/O signals for the system.

4.7 Safety Controller (G9 SP-N20 S) I;O Configuration

Explains the I/O configuration and function of the G9SP Safety Controller.

5 Unpacking, Installation and Transportation

5.1 Unpacking Procedures

Outlines the steps for safely unpacking and inspecting the TM Palletizing Operator.

5.2 Assembling TM Palletizing Operator

Provides a step-by-step guide for assembling the TM Palletizing Operator system.

5.2.5 Installing Adjustable Flexible Gripper

Instructions for installing the Adjustable Flexible Gripper onto the robot arm.

5.8 Connecting Power Supply to TM Palletizing Operator

Details the process of connecting the AC power supply to the system.

5.10 Required Software Installation and Safety Configuration

Covers the installation of necessary software and the initial safety configuration steps.

6 Application Software Setup

6.2 TM Palletizing Operator Software Configuration Workflow

Presents a workflow for configuring the palletizing application software in TMstudio/TMflow.

6.4 Setting Palletizing Application under Palletizing Wizard

Guide on using the Palletizing Wizard for setting up palletizing applications.

6.4.1 Step 1 - Setting Box Size and Label Direction

Configures box dimensions, label direction, and clearances for palletizing.

6.4.2 Step 2 - Choose;Set Pallet

Selects or customizes the pallet template to be used in the application.

6.4.3 Step 3 - Create Pallet Layers

Defines the layers and arrangement of boxes on the pallet for the application.

6.4.5 Step 5 - Palletizing Simulation

Simulates the palletizing process to detect errors and estimate cycle time.

6.5 Configuring Palletizing Software Components in TMflow

Details how to configure palletizing software components within the TMflow environment.

6.5.3 Setting TMOperator_TMROBOT_TMPLTZOP_V001_Pillar

Guides through the pillar calibration process required for the palletizing application.

6.5.4 Setting TMOperator_TMROBOT_TMPLTZOP_V001_Main

Covers the main settings for the palletizing project, including vision and gripping.

6.5.4.2 Step 2 - Recognizing Box Position

Configures the vision job for accurate recognition of box positions.

6.5.4.3 Step 3 - Teach Gripping Point

Teaches the robot the precise points for gripping the boxes.

7 Product Specifications

8 Maintenance and Repair

9 Warranty Statement

9.1 Product Warranty

Details the warranty terms and conditions for the TM Palletizing Operator.

9.2 Disclaimer

Provides the legal disclaimer regarding product performance and manual accuracy.

Appendix - A: Troubleshooting and Error Messages