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Mercury 305 CID - Page 273

Mercury 305 CID
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4A-6 - STARTING SYSTEM 90-823225--1 1096
3. Twist solenoid to disengage tab, and remove.
72631
b
a
a - Field Coil Screws
b - Attaching Screws
REPLACEMENT OF CONTACTS
1. With solenoid removed from motor, remove nuts
and washers from switch terminal S and starter
motor connector strap terminal.
2. Remove solenoid end cover retaining screws
and washers and remove end cover from sole-
noid body.
3. Remove nut and washer from battery terminal on
end cover and remove battery terminal.
IMPORTANT: DO NOT cut starter motor connec-
tor strap terminal wire (to remove terminal) or
wire will be too short.
72632
b
c
d
e
f
g
h
i
a
J
a - Solenoid Body
b - To Hold In Coil
c - Switch Terminal
d - Motor Connector Strap Terminal
e - To Pull In Coil
f - Contact Ring and Push Rod Assembly
g - Battery Terminal
h - Contact Finger
i - Screw
j - End Cover
4. Remove motor connector strap terminal and sol-
der new terminal in position.
5. Remove and install new battery terminal, washer
and retaining nut to end cover.
6. Place new contact ring and push rod assembly in
solenoid housing.
7. Position end cover over switch and motor termi-
nals and install end cover retaining screws. Also
install washers and nuts on solenoid switch and
starting motor terminals.

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