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Mercury 305 CID - Disassembly

Mercury 305 CID
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4A-30 - STARTING SYSTEM 90-823225--1 1096
Disassembly
1. Remove brush lead from solenoid and screws
from end frame.
74041
b
a
a - Brush Lead
b - Screws
2. Remove thru bolts and separate end frame from
field frame and end cap.
74040
b
a
c
a - End Cap
b - Thru Bolts
c - Drive Housing
3. Remove brush holder from end cap.
74037
b
a
c
a - Brush Holder
b - End Cap
c - Screws (2)
4. Remove armature and field frame from drive
housing.
5. Pull armature out of field frame.
NOTE: Permanent magnets inside field frame will be
holding armature in place.
b
a
74086
a - Armature
b - Field Frame
6. Remove shield and washer.
a
b
74038
a - Shield
b - Washer

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