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Mercury 305 CID - Reassembly

Mercury 305 CID
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STARTING SYSTEM - 4A-2590-823225--1 1096
Reassembly
1. Install end frame on brush holder. Align holes of
end frame with holes of brush holder. Tighten
screws securely.
72063
b
a
b
a - Holes Of End Frame
b - Holes Of Brush Holder
2. Insert armature into field frame. Align brush hold-
er lead with notch in field frame.
NOTE: Permanent magnets in field frame will pull
armature in place.
72062
a
b
a - Brush Holder Lead
b - Notch
3. Coat roller bearings and gear with a small
amount of Quicksilver 2-4-C Marine Lubricant
with Teflon.
72627
b
c
a
a - Roller Bearing
b - Roller Bearing
c - Gear
4. Assemble gear and shaft together, as shown.
72070
b
a
a - Gear Assembly
b - Shaft Assembly
5. Assemble drive on shaft assembly as follows:
a. Lubricate drive end of shaft assembly with
SAE 10W oil.
b. Slide drive assembly onto shaft with pinion
outward.
c. Slide retainer onto shaft with cupped surface
facing end of shaft (away from pinion).

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