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Mercury 305 CID - Tools;Lubricants;Adhesives;Sealants; Torque Specification

Mercury 305 CID
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INSTALLATION - ALPHA ONE DRIVES - 2A-190-823225--1 1096
Torque Specification
Fastener Location Lb. In. Lb. Ft. N m
Drive Unit
Shif C bl
Cable Barrel Spread Cotter Key
Shift Cable
Cable End Guide See Note
Hose Clamps Securely
Rear Engine Mounts 35-40 47-54
Power Steering Fluid Hose Fitting
Earlier Style Large 23 31
Small 100 11
Later Style 23 31
Rear Engine Mounts 35-40 47-54
Remote Control
Shif C bl
Cable Barrel Securely
Shift Cables
Cable End Guide See Note
Remote Control
Th l C bl
Cable Barrel Securely
Throttle Cable
Cable End Guide See Note
NOTE: Tighten, then back nut off one half turn
Tools/Lubricants/Adhesives/Sealants
Part Number Description
91-805475 A1 Quicksilver Engine Alignment Tool
91-816391 A4 Quicksilver Engine Coupler Spline Grease
92-25711--2 Quicksilver Liquid Neoprene
Obtain Locally Loctite Pipe Sealant with Teflon
!
CAUTION
DO NOT use an alignment tool from another manufacturer. Alignment tools other than Quicksilver Align-
ment Tools (91-805475A1 or a properly modified 91-57797A3) may cause improper alignment and dam-
age to gimbal bearing and/or engine coupler.
b
c
d
e
f
a - Material To Be Removed (Shaded Area)
b - Measurement - 1.150 in. (29.21 mm)
c - Measurement - 2.750 in. (69.85 mm)
d - Measurement - 2.200 in. (55.88 mm)
e - Radius - .060 (1.5 mm)
f - Chamfer - .060 in. (1.5 mm) x 45 degree
a
To Alpha or Bravo Coupling
Quicksilver Engine Alignment Tool (91-57797A3) Modification

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