wsm M7040 - Page 254

TRANSMISSION
M6040, M7040, WSM
3-S4
9Y1210143TRS0002US0
Differential Case Bore to Differential Side
Gear Boss
• Differential Case Bore
• Differential Side Gear Boss
Clearance
I.D.
O.D.
0.080 to 0.181 mm
0.004 to 0.00712 in.
40.53 to 40.592 mm
1.5960 to 1.5981 in.
40.411 to 40.45 mm
1.5910 to 1.592 in.
0.35 mm
0.014 in.
–
–
39T Bevel Gear Bore to Differential Side
Gear Boss
• 39T Bevel Gear Bore
• Differential Side Gear Boss
Clearance
I.D.
O.D.
0.09 to 0.169 mm
0.004 to 0.00665 in.
40.54 to 40.58 mm
1.596 to 1.597 in.
40.411 to 40.45 mm
1.591 to 1.592 in.
0.35 mm
0.014 in.
–
–
Differential Pinion Shaft to Differential
Pinion
• Differential Pinion Shaft
• Differential Pinion
Clearance
O.D.
I.D.
0.08 to 0.122 mm
0.004 to 0.0048 in.
20.06 to 20.081 mm
0.7898 to 0.79059 in.
19.959 to 19.980 mm
0.78579 to 0.7866 in.
0.25 mm
0.010 in.
–
–
Differential Pinion to Differential SIde Gear Backlash 0.15 to 0.30 mm
0.0059 to 0.0118 in.
0.4 mm
0.016 in.
Differential Lock Shifter Clearance 6.0 to 8.0 mm
0.236 to 0.315 in.
–
Hydraulic System Pressure for Shuttle and
2WD-4WD
Pressure 2.06 to 2.15 MPa
21.0 to 22.0 kgf/cm
2
299 to 312 psi
–
4WD Clutch Disc Thickness 2.1 to 2.3 mm
0.083 to 0.090 in.
1.9 mm
0.075 in.
4WD Steel Plate Thickness 1.56 to 1.64 mm
0.0614 to 0.0646 in.
1.3 mm
0.051 in.
4WD Pressure Plate Thickness 3.92 to 4.08 mm
0.155 to 0.160 in.
3.7 mm
0.15 in.
4WD Piston Flatness – 0.15 mm
0.006 in.
4WD Steel Plate Flatness – 0.40 mm
0.016 in.
4WD Pressure Plate Flatness – 0.30 mm
0.012 in.
Seal Ring Thickness 2.39 to 2.44 mm
0.0941 to 0.0960 in.
2.0 mm
0.079 in.
Item Factory Specification Allowable Limit
KiSC issued 07, 2012 A