Minebea Intec X3

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4 Device installation X3 Process Indicator PR 5410

Minebea Intec EN-53

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Table of Contents3
Introduction11
Read the Manual11
This Is What Operating Instructions Look Like11
This Is What Lists Look Like11
This Is What Menu Items and Softkeys Look Like11
This Is What the Safety Instructions Look Like11
Hotline12
Safety Instructions13
General Notes13
Intended Use13
Initial Inspection13
Before Operational Startup13
Installation14
Opening the Device14
Supply Voltage Connection14
Protective Ground Connection15
RF Interference Suppression16
Failure and Excessive Stress16
Important Note16
Repairs and Maintenance16
General Information16
Electrostatically Sensitive Parts16
Replacing Fuses17
Device Description18
General Notes18
Overview of the Device18
Communication Protocols19
Housing19
General Notes19
Dimensions20
Control Panel Cut-Out20
Display and Operating Elements21
General Information21
Overview21
Display21
Operating Elements25
Overview of Connections31
Plug-In Cards32
Device Installation34
General Notes34
Mechanical Preparation34
EMC-Compliant Installation35
Connecting the Screens35
Connecting the Equipotential Bonding Conductor35
Hardware Construction35
Mainboard35
Display Board37
Network Port37
Interface38
Digital Inputs42
Digital Outputs44
Connecting Analog Load Cells and Platforms47
General Information47
Connecting a Load Cell with a 4-Wire Cable48
Connecting a Load Cell with a 6-Wire Cable49
Connecting between 2 And8 Load Cells (650 Ω) Using a 6-Wire Connection Cable50
Connecting Load Cells of Type Series PR 622151
Testing the Measuring Circuit51
External Supply to Load Cells53
Connection to Relay PR 1626/6X54
Connecting an Analog Weighing Platform (CAP56
Accessories59
General Information59
2× RS-232-Interface61
1× RS-232 Interface and 1× RS-485 Interface63
Canopen Interface72
Connexx Module74
Analog Inputs and Outputs80
BCD Output (Open Emitter)83
BCD Output (Open Collector)87
Switch Settings91
Output Modes92
Opto-Decoupled Inputs and Outputs93
Status Leds on Fieldbus Card98
Profibus DP Interface98
Interbus-S Interface103
Devicenet Interface108
CC-Link Interface112
Profinet I/O Interface114
Ethernet/Ip Interface118
"Standard" Application121
Functions121
General Information121
Display Functions121
Easyfill" Application122
Functions122
General Information122
Display Functions122
Filling Mode122
Application Menu [Start]122
Getting Started124
Power Failure/Data Backup/Restart124
Power Failure124
Data Backup124
Overwrite Protection124
Restart125
Switching on the Device126
Setting the Date and Time127
Switching off the Device128
Warm-Up Time128
Configuring and Calibrating Using the Front-Panel Keys128
Parameter Table (Setup)128
Recalibrating the Internal Weighing Point Using the Front-Panel Keys132
Changing the Dead Load of the Internal Weighing Point Using the Front-Panel Keys135
Displaying the Calibration Data of the Internal WP Using the Front-Panel Keys136
Reading out Calibration Data for WP Dead Load and Max Using the Front-Panel Keys138
Search for Pendeo Load Cells and Set Dead Load Using the Front-Panel Keys139
Creating a PIN Code Using the Front-Panel Keys140
Deleting the PIN Code Using the Front-Panel Keys141
Entering Fieldbus Parameters Using the Front-Panel Keys142
Entering the Network Address Using the Front-Panel Keys144
Displaying the Network Address Using the Front-Panel Keys146
Displaying/Deleting Alibi Entries Using the Front-Panel Keys147
Displaying/Deleting Alibi Entries147
Deleting Alibi Entries149
Finding and Connecting a Device with a Notebook/Pc149
Finding and Connecting the Device Automatically in the Network150
Searching the Device in the Network with "Indicatorbrowser150
Resetting the Network Address151
Operation Using VNC152
Operation Via a Web Browser153
System Setup154
Serial Ports Parameter154
Date & Time155
Operating Parameters155
Printing Parameter155
Fieldbus Parameter156
Network Parameter156
Weighing Points156
Limit Parameter164
Digital I/O Parameters165
Analog Output Parameter165
Calibrating Internal Weighing Point166
General Information166
Displaying Calibration Data166
Selecting the Calibration Mode168
Setting Maximum Load171
Determining the Scale Interval171
Determining the Dead Load172
Calibrating with Weight173
Calibrating with MV/V175
Calibrating with Load Cell Data (Smart Calibration)177
Subsequent Dead Load Correction178
Linearization179
Calculating the Test Value179
Saving the Calibration180
Cancelling a Calibration181
Parameter Input182
Calibrating Xbpi-Scale188
General Information188
Parameters for Serial Interface188
Parameters for the Xbpi-Weighing Function189
Setting up an Xbpi Platform190
Xbpi-Parameter Tables193
Setting the Xbpi Dead Load196
Xbpi Calibration with User Specified Weight197
Xbpi Calibration with Automatic Weight Detection199
Xbpi Calibration with Default Weight199
Xbpi Calibration with Built-In Weight200
Xbpi Linearization201
Calibrating Digital Load Cells of Type "Pendeo202
General Information202
Selecting and Configuring RS-485 Interface203
Selecting the Load Cell Type204
Calibration Procedure204
Searching Load Cells205
Assigning Load Cells207
Calibrating Load Cells208
Assigning Load Cell Names210
Service Function210
Corner Correction212
Terminating/Saving Calibration213
Parameter Input213
Subsequent Dead Load Correction215
Displaying Weighing Point Serial Number216
Calibrate Load Cells Incl. Connexx Module216
General Notes216
Selecting the Load Cell Type216
Calibration Procedure217
Search for Load Cells217
Assign Load Cells219
Calibrate Load Cells220
Assign Load Cell Name222
Service Function222
Corner Correction224
Terminating/Saving Calibration225
Parameter Input225
General Parameter Settings229
Selecting and Configuring Serial Interfaces229
Date and Time238
Operating Parameters239
Print Parameters241
Fieldbus Parameters242
Network Parameters245
Configuring Limit Values246
Configuring Digital Inputs252
Configuring Digital Outputs255
Configuring Analog Output260
System Information261
Displaying the Version262
Displaying the Status263
Showing Hardware Options264
Displaying the Alibi Memory265
Displaying Pendeo Data266
Show Connexx Data268
Production271
General Notes271
Configuration Using the Front-Panel Keys271
Configuring Production Mode Using the Front-Panel Keys271
Configuring Interaction Mode Using the Front-Panel Keys272
Configuring Digital Inputs and Outputs Using the Front-Panel Keys272
Configuring Printout Using the Front-Panel Keys274
Starting the Application277
Configuration Via a Notebook/Pc277
Configuring Production Mode277
Configuring Digital Inputs and Outputs281
Configuring Material283
Configuring Printout285
Filling287
Extended Functions289
Hardware Test289
Display Test289
Front-Panel Key Test289
Serial Interfaces290
Inputs and Outputs290
Functions Via the WEB Site296
General Information296
Displaying Weighing Points in a Table297
Configuration Printout297
Log Files298
Screenshots299
Error Log299
Alibi Memory300
Configuration Data303
Resetting the Device to the Factory Settings Using the Front-Panel Keys304
Resetting the Device to the Factory Settings305
Updating New Software with Flashit306
Updating in Network with a DHCP Service306
Updating Via a Point-To-Point Connection with DHCP Service308
Updating with a Fixed IP Address309
Modbus Protocol313
General Description313
SPM Data in PR 1612 Modbus Mode313
SMA Protocol315
General Information315
Fieldbus Interface316
General Notes316
Scale Protocol (8-Byte) for the "Standard" Application316
Data Exchange Range317
Reading and Writing Data with Function Numbers319
Reading and Writing Bits Directly321
Waiting for the Result of the Action321
Function Numbers322
Example: Reading the Gross Weight327
Special Note for Devicenet and Ethernet IP328
Filling Protocol (64-Byte) for the "Easyfill" Application328
Write Window (Input Area)328
Read Window (Output Area)328
Indicator Functions329
Filling Functions329
Setup of the Fieldbus Interface331
Spm337
General Information337
Elementary Data Types337
Addressing338
System Data338
Repairs and Maintenance344
Repairs344
Battery for Date/Time344
Changing the Battery for Date/Time344
Changing Fuse345
Maintenance345
Soldering Work345
Cleaning346
Disposal347
Error Messages348
Error Messages Measuring Circuit348
Error Messages for Xbpi Scales349
Error Messages for Pendeo Load Cells349
Error Messages During Calibration350
General Error Messages352
Error Numbers @ "LAST_ERROR354
Weighing Point Error354
Error in the "Easyfill" Application354
Technical Data356
Note on Using "Free Software356
Decoding the Serial Number356
General Data356
Backup for Date/Time356
Supply Voltage Connection 230 V AC356
Supply Voltage Connection 24 V DC356
Effect of Ambient Conditions357
Ambient Conditions357
Electromagnetic Compatibility (EMC)357
RF Interference Suppression357
Weighing Electronics358
Load Cells358
Principle358
Accuracy and Stability358
Sensitivity359
Connecting Cables359
Mechanics359
Design359
Weights359
Documentation on the CD Included359
Appendix360
Replacement Parts360
Test Connector361
Certificates361

Minebea Intec X3 - Page 55

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