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Sailor 100 - User Manual

Sailor 100
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TRAINING, INSTALLATION & SERVICE MANUAL
SAILOR 100 Satellite TV

Table of Contents

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Summary

Chapter 1 About this manual

Intended Readers

This manual is for installers and service personnel of the SAILOR 100 Satellite TV system.

Manual Overview

Provides an overview of the manual's chapters and appendices.

Software Version

Specifies the intended software version for this manual.

Related Documents

Lists other relevant documentation for the SAILOR 100 Satellite TV system.

Typography

Explains the usage of bold and italic text within the manual.

Precautions

Details warnings, cautions, and general safety precautions for system operation.

Chapter 2 Introduction

SAILOR 100 Satellite TV System

Provides a general introduction to the SAILOR 100 Satellite TV system.

SAILOR 100 Satellite TV Features

Highlights key features of the SAILOR 100 Satellite TV system.

Above Deck Unit (ADU)

Describes the characteristics and operation of the Above Deck Unit.

Modules in the SAILOR 100 Satellite TV ADU

Identifies and illustrates the various modules within the ADU.

Antenna Control Unit (ACU)

Explains the function and role of the Antenna Control Unit.

ACU Interfaces

Details the various interfaces and connectors on the ACU.

Control Panel for Setup and Operation

Describes the Control Panel for system setup and operation.

Power Supply (Optional)

Information on the optional power supply unit for the system.

System Configuration Example

Illustrates a typical system configuration with associated components.

Part Numbers and Options

Lists available part numbers and optional components for the system.

Chapter 3 Installation

Unpacking

Instructions for unpacking the system components and verifying contents.

Tools Needed

Lists the tools required for installation.

Site Preparation

Key considerations for preparing the installation site for the ADU.

Obstructions (ADU Shadowing)

Guidelines for placing the ADU to avoid signal obstruction from objects.

Blocking Zones - Azimuth and Elevation

Defines blocking zones to prevent signal reception in specific directions.

Ship Motion and Offset from the Ship’s Motion Centre

Considerations for mounting the ADU based on ship motion and center of gravity.

ADU Mast Design: Foundation and Height

Requirements for the mast supporting the ADU, including foundation and height.

Mast Length and Diameter

Guidelines for determining mast dimensions to ensure structural stability.

SAILOR 100 Satellite TV ADU Mast Length

Provides tables with minimum mast dimensions for different bracing configurations.

Interference

Information on avoiding interference from other onboard equipment like radars.

Radar Distance

Specifies minimum separation distances between the ADU and radar antennas.

Other Transmitters

Recommendations for minimum distances to other transmitters in specific frequency ranges.

Other Precautions

Discusses precautions related to condensation, water intrusion, and deposits.

Installation of the ADU

Step-by-step instructions for mounting and connecting the ADU.

Installing the ADU

Detailed steps for installing the ADU onto the mast, including alignment.

Installing the ADU

Attaching slings and lifting the ADU onto the mast flange.

Installing the ADU

Connecting the coaxial ADU cable to the ADU and ensuring proper protection.

Opening and Removing the Service Hatch

Instructions for accessing the ADU modules by opening the service hatch.

Grounding the ADU

Procedures for properly grounding the ADU for safety and performance.

Alternative ADU Cable

Lists alternative cable types and their maximum lengths for ADU connections.

Installation of the ACU

Steps for installing the Antenna Control Unit, including rack mounting.

Installing the ACU

Details on sliding the ACU into a rack, mounting, and connecting cables.

Installation of the Control Panel

Instructions for connecting the Control Panel to the ACU via LAN.

Chapter 4 Interfaces

Interfaces of the SAILOR 100 Satellite TV ACU

Details the interfaces and indicators on the ACU.

Connector Panel - Overview

Provides an overview of the ACU's connector panel layout.

DC Input Connector

Describes the DC input connector for powering the ACU.

ADU Connector

Explains the single cable connecting the ACU to the ADU.

TV Output Connectors (x4)

Details the TV output connectors for connecting to multiswitches or transmodulators.

NMEA 0183 Connector (RS-422)

Describes the NMEA 0183 connector for ship's gyro input.

LAN1, LAN2, LAN3 and LAN4 Connectors

Details the Ethernet connectors for PC, router, and Control Panel connections.

Interfaces of the Control Panel

Refers to the Control Panel's installation manual for interface details.

Interfaces of the SAILOR Transmodulator (Optional)

Refers to the Transmodulator's installation manual for interface details.

Chapter 5 Connecting Power

Power Source

Outlines the available options for supplying power to the ACU.

Power Cable Selection

Guidance on selecting appropriate power cables and understanding source impedance.

Source Impedance

Explains the importance of source impedance for power cable length calculations.

Power Cable Recommendations

Provides recommendations for power cable installation and inductance.

Examples for Using the TT-6080 A Power Supply

Illustrates calculations for maximum power cable length using a specific power supply.

Connecting Power

Steps for connecting the power cable to the ACU.

Power Up

Procedure for powering up the system and initial checks.

Chapter 6 Configuration

Introduction to the Configuration Tools

Overview of the tools available for configuring the SAILOR 100 Satellite TV system.

Connecting to the Web Interface

Step-by-step instructions for establishing a connection to the ACU's web interface.

Calibration of the SAILOR 100 Satellite TV

Explains the process of aligning the ADU with the vessel's gyro compass.

Heading and Calibration of Azimuth

Details on performing azimuth calibration using reference satellites.

Configuration with the Web Interface

Guide to configuring system settings via the web interface.

Navigation

Explains the structure and navigation of the web interface.

Icons in the Icon Bar

Describes the meaning of icons displayed in the web interface icon bar.

Connecting a PC

Instructions for connecting a PC to the ACU for web interface access.

Using the Dashboard

Details the information displayed on the Dashboard screen in the web interface.

Information Fields on the Dashboard

Explains the parameters and their descriptions shown on the Dashboard.

Satellite Profiles

Instructions for adding, editing, and deleting satellite profiles.

Satellite Profiles - New Entry and Edit

Guides on creating and editing new satellite profiles.

Satellite Profiles

Configuring tracking types and LNB LO frequencies for satellite profiles.

TV Satellites

Information on managing the list of TV satellites for profile selection.

Adding and Editing Entries in the List of TV Satellites

Steps for adding or editing TV satellite entries.

Reference Satellites

Information on using reference satellites for azimuth adjustment and calibration.

Azimuth Adjustment

Procedure for adjusting azimuth to compensate for heading data drift.

Setting Up Blocking Zones

Instructions for defining blocking zones to avoid signal obstructions.

Configuring the LAN Network

Details on configuring the ACU's LAN ports and network settings.

E-mail Setup

Steps for configuring the system to send reports via email.

Sending Statistics Reports

Instructions for setting up automatic sending of statistics reports.

Sending a Diagnostics Report

Procedure for setting up automatic sending of diagnostic reports.

Administration

Overview of administrative settings including user management and configuration export.

Setting Up User Permissions

How to manage user access to system functions and restrict changes.

Importing and Exporting a System Configuration

Steps for saving and loading system configurations for backup or transfer.

Resetting to Factory Default

Instructions for resetting the system configuration to factory default settings.

Configuration with the Control Panel

Guide to configuring system settings using the Control Panel.

Getting Started

Initial steps and navigation for using the Control Panel.

Creating or Editing a Profile

Detailed steps for creating and editing satellite profiles via the Control Panel.

Selecting the Active Profile

How to select and activate a satellite profile from the Control Panel.

Deleting a Profile

Instructions for removing unused satellite profiles.

Keypad and Menus of the ACU

Overview of the ACU's display and keypad for system navigation.

Navigating the Menus

Explains how to navigate through the ACU's menu system using the keypad.

The Menu Tree

Provides a hierarchical view of the ACU's menu structure.

Adjusting Brightness of the Display

Instructions for adjusting the ACU display brightness.

Resetting the System

Procedure for resetting the system to its operational state.

Chapter 7 Installation Check

Installation Check List: Antenna

Checklist for verifying antenna installation and site preparation.

Installation Check List: ACU, Connectors and Wiring

Checklist for verifying ACU installation, connections, and wiring integrity.

Installation Check List: Control Panel

Checklist for verifying Control Panel installation and system status.

Installation Check List: Functional Test in Harbor

Checklist for performing a functional test of the system in harbor.

Chapter 8 Service & Maintenance

Getting Support: Helpdesk

Information on how to obtain support and access the helpdesk.

Help Desk and Diagnostic Report

Instructions for accessing the helpdesk and downloading diagnostic reports.

Event List

Details on viewing and understanding system events and notifications.

Self Test

Procedure for initiating a self-test of the SAILOR 100 Satellite TV ADU and ACU.

Software Update

Information and procedures for updating the system's software.

Software Update (ADU and ACU)

Methods for updating the software via web interface or TMA program.

Status Signalling with LEDs and Status Messages

Explanation of system status indicators using LEDs and on-screen messages.

LEDs of the ADU Modules

Details the behavior and meaning of LEDs on ADU modules.

LEDs in the ACU

Describes the Power, TV Ready, and Fail/Pass LEDs on the ACU.

Removal and Replacement of the ACU

Information on the ACU's components and contact for repair/replacement.

Removal and Replacement of ADU Modules

Overview of ADU modules and their replacement procedures.

DC-Motor Driver Module for Cross Elevation (DDM)

Explains the function and components of the DC-Motor Driver Module.

Replacing the Zero Reference Module (ZRM)

Details on replacing the ZRM, which detects the antenna's zero point.

Replacing the Inertial Sensor Module (ISM)

Instructions for replacing the ISM, which provides motion data.

Replacing the GPS Module

Step-by-step guide for replacing the GPS module.

Replacing the Television Interface Module (TIM)

Instructions for replacing the TIM, responsible for communication and signal handling.

Replacing the DC-Motor Driver Module (DDM)

Procedure for replacing the DC-Motor Driver Modules for the antenna axes.

Replacing the Polarisation Motor Module (PMM)

Steps for replacing the PMM, which controls antenna polarization angle.

Replacing the Pedestal Control Module (PCM)

Instructions for replacing the PCM, controlling antenna dish and polarization.

Replacing Motor and Encoder

Guide to replacing the elevation, azimuth, and cross elevation motors and encoders.

Removing the X Elevation Motor and Encoder

Step-by-step instructions for removing the X Elevation Motor and Encoder.

Removing the Polarisation Motor

Procedure for removing the Polarisation Motor.

Replacing the Drive Belts

Instructions for replacing the X Elevation, Elevation, and Azimuth drive belts.

Removing the Elevation Drive Belt

Step-by-step guide for removing the Elevation Drive Belt.

Replacing the Zero Reference Module (ZRM)

Instructions for replacing the Zero Reference Modules.

Removing the Elevation ZRM

Procedure for removing the Elevation ZRM.

Replacing the Inertial Sensor Module (ISM)

Steps for replacing the Inertial Sensor Module.

Replacing the Low Noise Block Down Converter (LNB)

Instructions for replacing the LNB, which receives and converts satellite signals.

Replacing the Rotary Joint

Procedure for replacing the rotary joint, which carries signals to the rotating part.

Updating TIM;PCM Calibration Data

Instructions for updating calibration data after replacing TIM or PCM modules.

Troubleshooting

Guidelines for initial checks and troubleshooting system faults.

Appendix A Technical Specifications

SAILOR 100 Satellite TV System Components

Details the components of the SAILOR 100 Satellite TV system.

ADU

Provides detailed technical specifications for the Above Deck Unit.

ACU

Lists the technical specifications for the Antenna Control Unit.

Outline Drawings

Includes outline drawings of the ADU for dimensional reference.

ACU

Presents outline drawings of the ACU for dimensional reference.

N-Connector Interface on the ADU

Detailed diagram of the N-connector interface on the ADU.

Appendix B Grounding and RF Protection

Why Is Grounding Required?

Explains the reasons for grounding, focusing on safety and ESD protection.

Grounding Recommendations

Provides recommendations for grounding the ACU and extending the ground plane.

Alternative Grounding for Steel Hulls

Specific grounding procedures for installations on steel hulls.

Alternative Grounding for Aluminum Hulls

Grounding procedures for installations on aluminum hulls.

Alternative Grounding for Fibre Glass Hulls

Grounding procedures for installations on fiberglass hulls.

Separate Ground Cable

Details on the construction and connection of a separate ground cable.

Jumper Cable for Grounding

Specifications and illustration of the jumper cable used for grounding.

RF Interference

Information on preventing RF interference and recommendations for ferrite clamps.

Appendix C System Messages

Event Messages - Overview

Overview of system events detected by the SAILOR 100 Satellite TV.

List of ADU Events

A detailed list of ADU error codes, their severity, description, and explanation.

List of ACU Events

A detailed list of ACU error codes, their severity, description, and explanation.

Sailor 100 Specifications

General IconGeneral
TypeSatellite TV System
Output Impedance75 Ohms
PolarizationLinear (H/V)
Input Level-65 dBm to -25 dBm
LNB Power Supply13/18 VDC
Antenna Diameter100 cm (39.4 in)