BRAKES
M6040, M7040, WSM
5-S5
2) Brake Pedal Stroke
1. Disengage the brake pedal lock (2).
2. Depress the brake pedal several time.
3. Step on either side brake pedal and measure the level
difference (pedal stroke) between right and left pedals.
4. Do the same for the other side.
5. If the pedal stroke "L" exceeds the factory specification, check
the air bleeding, master cylinder equalizer or brake case.
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3) Equalize Working Level (Anti-imbalance device)
1. Gently step on both the right and left pedals at once.).
2. Further step on the right pedal (the left pedal slightly rises itself)
and measure the level difference between the pedals.
3. Do the same for left pedal.
4. If the measurement is not within the factory specifications,
check the equalizer (2).
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Brake Test
1. Remove the bleeder (1) from brake case and set the hydraulic
brake adaptor (see page G-75), joint (Code No. 07916-50401),
cable (Code No. 07916-50331) and pressure gauge (Code No.
07916-52961).
2. Set the pedal fixing plate between the pedal and pedal stopper
after depressing the brake pedal to reach the pressure between
2.94 to 3.24 MPa (30 to 33 kgf/cm
2
, 426.7 to 469.4 psi).
3. Read the pressure P after one minute.
4. After reading the pressure P, wait another five minutes to read
the pressure P and check the pressure drop. The pressure drop
should be within P × 0.1 MPa (P × 0.1 kgf/cm
2
, P × 0.1 psi).
5. If the pressure drop is too big, attach the pressure gauge to
equalizer (brake pipe rear end) and master cylinder (brake pipe
front end) to find out the problem area.
• If the air is in the master cylinder, brake pipe and case bleed
the air completely.
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Brake pedal stroke "L"
(each pedal)
Factory specification
100 mm
3.9 in.
(1) Brake Pedal L.H.
(2) Brake Pedal Lock
(3) Brake Pedal R.H.
L: Pedal Stroke
[A] ROPS Model
[B] CABIN Model
Level difference between
both pedals.
Factory specification
Over
5 mm
0.2 in.
(1) Master Cylinder (2) Equalizer
Tightening torque Bleeder
6.4 to 6.9 N·m
0.66 to 0.70 kgf·m
4.8 to 5.0 lbf·ft
(1) Bleeder
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