FRONT AXLE
M6040, M7040, WSM
6-S15
Clearance between Differential Case and Differential Side Gear
1. Measure the differential side gear boss O.D..
2. Measure the differential case bore I.D. and calculate the
clearance.
3. If the clearance exceeds the allowable limit, replace it.
9Y1210143FAS0024US0
Clearance between Differential Pinion Shaft and Pinion Gear
1. Measure the differential pinion shaft O.D..
2. Measure the differential pinion gear I.D. and calculate the
clearance.
3. If the clearance exceeds the allowable limit, replace.
9Y1210143FAS0025US0
Backlash between Differential Pinion and Differential Side
Gear
1. Put the fuse (2) on the pinion gear (1).
2. Turn the pinion gear (1) to mash the fuse.
3. Measure the thickness of fuse.
4. If the backlash exceeds the allowable limit, adjust with shim (3).
5. Adjust the backlash properly by repeated above procedure.
(Reference)
• Thickness of adjusting shim:
0.8 mm (0.032 in.) [Code No. 67211-15170]
1.0 mm (0.039 in.) [Code No. 67211-15160]
1.2 mm (0.047 in.) [Code No. 67211-15180]
• Standard size of shim: 1.0 mm (0.039 in.)
9Y1210143FAS0026US0
Clearance between
differential case and
differential side gear
Factory specification
0.050 to 0.091 mm
0.00197 to 0.00358 in.
Allowable limit
0.35 mm
0.0138 in.
Differential case bore
I.D.
Factory specification
32.025 to 32.050 mm
1.26083 to 1.26181 in.
Differential side gear
boss O.D.
Factory specification
31.959 to 31.975 mm
1.25823 to 1.25886 in.
Clearance between
differential pinion shaft
and pinion gear
Factory specification
0.016 to 0.052 mm
0.00063 to 0.00205 in.
Allowable limit
0.25 mm
0.0098 in.
Differential pinion shaft
O.D.
Factory specification
15.966 to 15.984 mm
0.62858 to 0.62929 in.
Differential pinion gear
I.D.
Factory specification
16.000 to 16.018 mm
0.62992 to 0.63063 in.
Backlash between pinion
gear and differential side
gear
Factory specification
0.1 to 0.3 mm
0.0039 to 0.0118 in.
Allowable limit
0.4 mm
0.016 in.
(1) Pinion Gear
(2) Fuse
(3) Shim
(4) Side Gear
To Next Page
Loading...
