FRONT AXLE
M6040, M7040, WSM
6-S16
Backlash between Differential Pinion and LSD Side Gear
1. Assemble the pinion gear (1), (6) and pinion shaft (2) without
differential side gear (13).
2. Assemble the LSD side gear (4) without belleville washers
(cupped spring washer) (11), steel plates (9), LSD discs (12)
and LSD shim (8).
3. Put the fuse (3) on the LSD side gear (4).
4. Assemble the differential case (7) and differential case cover
(5).
5. Turn the LSD side gear using the yoke shaft to clash the fuse.
6. Disassemble the differential case cover and measure the
thickness of fuse.
7. If the backlash exceeds the allowable limit, adjust with shim
(10).
8. Adjust the backlash properly by repeated above procedure.
(Reference)
• Thickness of adjusting shim:
0.8 mm (0.032 in.) [Code No. 67211-15170]
1.0 mm (0.039 in.) [Code No. 67211-15160]
1.2 mm (0.047 in.) [Code No. 67211-15180]
• Standard size of shim: 1.0 mm (0.039 in.)
9Y1210143FAS0027US0
Backlash between pinion
gear and LSD side gea
Factory specification
0.1 to 0.3 mm
0.0039 to 0.0118 in.
Allowable limit
0.4 mm
0.016 in.
(1) Pinion Gear
(2) Pinion Shaft
(3) Fuse
(4) Side Gear (LSD)
(5) Differential Case Cover
(6) Pinion Gear
(7) Differential Case
(8) Shim (LSD)
(9) Steel Plate
(10) Shim (LSD Side Gear)
(11) Belleville Washer (Cupped Spring
Washer)
(12) LSD Disc
(13) Side Gear
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