215575 ix Revision B
Chapter 5: Maintenance and Servicing.................................................................................................. 215
5.1 Preparing Header for Servicing.............................................................................................................. 215
5.2 Maintenance Requirements ................................................................................................................. 216
5.2.1 Maintenance Schedule/Record ..................................................................................................... 216
5.2.2 Preseason/Annual Service ........................................................................................................... 218
5.2.3 End-of-Season Service................................................................................................................. 219
5.3 Lubrication ........................................................................................................................................ 220
5.3.1 Greasing Procedure .................................................................................................................... 220
5.3.2 Greasing Points ......................................................................................................................... 221
5.3.3 Lubricating Auger Drive Chain ...................................................................................................... 223
5.4 Installing Sealed Bearing ...................................................................................................................... 224
5.5 Drives............................................................................................................................................... 225
5.5.1 Header Driveshaft ...................................................................................................................... 225
5.5.2 Header Driveline ........................................................................................................................ 225
Removing Header Driveline ........................................................................................................ 225
Installing Header Driveline ......................................................................................................... 226
Replacing Driveline Clutch .......................................................................................................... 228
Removing Driveline Guard.......................................................................................................... 229
Installing Driveline Guard ........................................................................................................... 231
Cleaning Driveline Splined Shaft .................................................................................................. 233
5.5.3 Draper Drives ............................................................................................................................ 233
Removing Front Hydraulic Motor................................................................................................. 233
Installing Front Hydraulic Motor .................................................................................................. 235
Removing Rear Hydraulic Motor.................................................................................................. 236
Installing Rear Hydraulic Motor ................................................................................................... 237
Removing Hydraulic Motor Hoses ................................................................................................ 238
Installing Hydraulic Motor Hoses ................................................................................................. 240
5.5.4 Auger Drive............................................................................................................................... 242
Auger Drive Chain ..................................................................................................................... 242
Auger Drive Sprockets ............................................................................................................... 245
5.6 Auger Maintenance ............................................................................................................................ 251
5.6.1 Replacing Auger Fingers .............................................................................................................. 251
5.6.2 Replacing Auger Finger Guides ..................................................................................................... 252
5.6.3 Replacing Auger Finger Holder ..................................................................................................... 254
5.6.4 Replacing Stripper Plates............................................................................................................. 257
5.6.5 Replacing Flighting Extensions...................................................................................................... 258
5.7 Decks ............................................................................................................................................... 260
5.7.1 Draper Belts.............................................................................................................................. 260
Removing Front Draper Belt ....................................................................................................... 260
Installing Front Draper Belt......................................................................................................... 261
Removing Rear Draper Belt ........................................................................................................ 263
Installing Rear Draper Belt.......................................................................................................... 265
5.7.2 Draper Fingers and Guides........................................................................................................... 267
Replacing Draper Fingers ........................................................................................................... 267
Replacing Draper Guide ............................................................................................................. 268
5.7.3 Draper Deck Roller Bearings......................................................................................................... 269
Replacing Drive Roller Bearing on Left Side of Rear Deck ...
.............................................................. 270
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