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Grove GMK 5250L
Manitowoc Grove GMK 5250L User Manual
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Rigging work
11.9 Rigging/un
rigging the counterwei
ght
Operating Instructions GMK5250L
3 302 633 e
n
11 - 73
27.09.2017
Blocks
•
Sling the blocks at the slinging points (
1
).
780
782
Table of Contents
Default Chapter
17
Table of Contents
17
Overview
47
Accidents
47
Branch Offices
49
Manitowoc Crane Care
49
Dealer List
49
Warranty Specifications
49
Terms Used
50
Technical Data
53
Maximum Lifting Capacity (DIN/ISO/EN)
53
Maximum Lifting Capacity (ASME B 30.5)
53
Dimensions and Weights of the Truck Crane, Axle Loads
54
Dimensions and Weights of Removable Parts
56
Carrier
61
Superstructure
65
Documentation Supplied
69
Questions on Documentation
70
Notes on the Operating Manual
71
What Do the Symbols Used Mean
71
How Is the Operating Manual Structured
73
How Do I Find the Information I Need
75
What Information Is Available for Operations Planning
78
Conversion Table for US Measuring Units
79
Training - Information
81
Identification
82
EC Declaration of Conformity
84
Basic Safety Instructions
85
Intended Use
85
Improper Use
86
Organisational Measures
87
Personnel Qualifications
89
Safety Instructions for Driving the Truck Crane
90
Safety Instructions for Crane Operation
91
Instructions on Transporting Persons
94
Operating Elements for Driving
97
Overview of the Operating Elements
97
Exterior of the Truck Crane
98
Driver's Cab
102
10 Steering Column/Steering Wheel
103
Instrument Panel
109
Transmission Operating Elements
113
On-Board Computer
114
Tachograph
115
Heating/Air-Conditioning System
116
CCS Control Unit
120
CCS - Menu-Dependent Displays
122
CCS - Start Menu
123
CCS - Overview Menu Groups
124
Carrier Menu Group
126
Settings Menu Group
129
Information Menu Group
131
Various Controls Menu Group
135
Emergency Operations Menu Group
135
Outrigger Control Units
136
Sockets for Hand-Held Control
137
Brief Description of the Operating Elements
139
Definition of Direction Information
140
General Rules for Buttons and Symbols on the Display
141
Engine
142
Adblue System (DEF)
144
Battery Master Switch
145
Electrical System
146
CCS Crane Control
147
Transmission
149
Reverse Camera
152
Birdview System 270
153
Final Drive
155
Brakes
157
Steering / Separate Steering
160
Suspension
163
Lighting/Windscreen Wipers/Horn
164
Level Adjustment System
168
Tachograph/Speedometer
170
Diagnostics
171
On-Board Computer
172
Windows, Doors, Keys
174
Starting the Engine for Driving / Switching It off
177
Starting the Engine from the Driver's Cab
177
CHECKLIST: Starting the Engine
177
CHECKLIST: at Low Temperatures
180
Ladders and Fixed Ladders
180
Filling up
183
Checks before Starting the Engine
186
Switch on the Ignition
187
Lamp Test/Equalisation of the Switching States
188
Display - Setting the Brightness
189
Start the Engine
190
Inspections after Starting the Engine
192
Monitoring Elements
195
Set Idling Speed
196
Switching off the Engine
197
On the Ignition Lock/With Hand-Held Control/On the Outrigger Control Units
197
With Emergency Stop Switches
198
Air Intake Inhibitor
199
Driving
201
Before Driving
201
CHECKLIST: Checks before On-Road Driving
201
Check the Condition of the Truck Crane
207
Adjusting the Seats and Steering Column
212
Switching the Suspension On/Off
215
Setting the Tachograph
217
Setting the Time
222
Displaying and Resetting Operating Hours
223
Operating the Transmission
225
Switching on
225
Switching the Transmission to the Neutral Position
226
Selecting the Direction of Travel and Starting Gear
227
Changing the Operating Mode
229
Starting
230
Driving and Changing Gears
231
Changing the Driving Direction
233
Stopping
233
On the Roller Type Dynamometer
234
Preheating Transmission
234
Driving and Parking off the Truck Crane
235
Checks While Driving
235
Cruise Control
239
Temposet
240
Driving Downhill
241
Driving Uphill
244
Override Torque Reduction
245
Switching the Truck Crane off
246
Folding Berth
248
Off-Road Driving
249
Longitudinal and Transverse Differential Locks
250
Operating the Level Adjustment System
252
Freeing an Immobilized Truck Crane
256
Separate Steering
259
Switching to Separate Steering
259
Heating and Air-Conditioning System
263
Standard Heating System
263
Air-Conditioning System
266
Auxiliary Water Heater
268
Auxiliary Air Heater
275
Driving Modes and Rigging for On-Road Driving
283
Driving Modes
283
How to Use the Tables
284
Tables for a Maximum Axle Load of 12 T (26,500 Lbs)
285
Maximum Permitted Speeds with an Axle Load of over 12 T (26,500 Lbs)
287
Weighing the Truck Crane
289
Rigging Work for Driving with a Dolly
293
Switching on the Slewing Gear Freewheel
294
Switching on the Boom Floating Position
295
Switching on Boom Pre-Tensioning
296
Rigging the Main Boom
297
CHECKLIST: Removing the Main Boom
298
CHECKLIST: Installing the Main Boom
300
Slinging the Main Boom
302
Retracting/Fitting the Derricking Cylinder Head Pin
305
Retracting/Extending the Boom Pivot Pin
308
Disconnecting/Connecting Hydraulics/Electrical
311
Lifting the Main Boom Off/On the Turntable
313
Aligning the Connecting Points
314
Transporting the Main Boom
315
Inspections after Main Boom Mounting
316
Installing/Removing the Outrigger Beams
317
CHECKLIST: Removing the Outrigger Beams
318
CHECKLIST: Installing the Outrigger Beams
320
Preparations - for Removal
322
Preparations - for Installation/Removal Using the Auxiliary Crane
322
Preparations - for Installation/Removal Using the Truck Crane
323
Removing/Attaching Outrigger Pads
325
Disconnecting/Establishing Hydraulic Connection
327
Disconnecting/Establishing the Electrical Connection
328
Unscrewing/Screwing in the Spacers
329
Disconnecting/Establishing the Connections to the Outrigger Box
331
Extending/Retracting the Outrigger Beam
331
Transporting the Outrigger Beams
335
Note on Error Messages with Removed Outrigger Beams
336
Rigging the Auxiliary Hoist
337
CHECKLIST: Installing the Auxiliary Hoist
337
CHECKLIST: Removing the Auxiliary Hoist
339
Slinging the Auxiliary Hoist
341
Slinging the Rigging Frame
341
Lowering/Raising the Rigging Frame
342
Placing the Auxiliary Hoist on the Counterweight Combination
342
Establishing/Disconnecting the Hydraulic Connection
343
Establishing/Disconnecting the Electrical Connection
344
Creating the Connection to the Turntable
345
Securing the Hoist Rope
348
Transporting the Auxiliary Hoist
349
Check that the Auxiliary Hoist Is Functioning Properly
350
Rigging Aid for the Hoist Rope
351
Malfunctions in Driving Mode
353
Emergency Stop Switch
353
Procedure During Malfunctions
354
What to Do When a Malfunction Occurs in Road Traffic
354
Procedure During Engine Malfunctions
355
Procedure During Transmission Malfunctions
356
Warning and Error Messages
357
Warning or Malfunction Messages on the Instrument Panel
357
Warning and Malfunction Messages on the On-Board Computer Display
359
Warning Messages on the CCS Display
363
Engine/Transmission Error Messages
367
Troubleshooting
369
Malfunctions on the Engine
369
Faults on the Adblue (DEF) System
371
Malfunctions in the Transmission
372
Malfunctions of the Service Brake
373
Malfunctions of the Steering
374
Malfunctions of the Differential Locks
375
Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
375
Malfunctions on the Suspension
376
Malfunctions of the Level Adjustment System
376
Malfunction in the CCS Control Unit
376
Emergency Operation and Breakdown Assistance
377
Externally Starting the Truck Crane
377
Battery Charger
378
Towing Away the Truck Crane
379
Wheel Change
382
Inflating the Tyres Yourself
386
Fuses
389
Fuses in the Driver's Cab
390
Fuses in the Battery Box
394
Operating Elements for Crane Operation
395
Overview of the Operating Elements
395
Exterior of the Truck Crane
396
Crane Cab
400
Control Panels
406
Control Lever Configuration
408
CCS Control Unit
410
CCS - Menu-Dependent Displays
412
CCS - Start Menu
413
CCS - Overview Menu Groups
416
Superstructure Menu Group
420
Outrigger Menu Group
423
Rcl/Telescoping Menu Group
427
Working Range Limiter Menu Group
437
Information 1 Menu Group
442
Heating/Engine/Additional Equipment Menu Group
445
Telescoping Emergency Program Menu Group
450
Settings Menu Group
454
Information 2 Menu Group
460
Operation of Various Controls
465
On the RCL Control Unit
466
Menu-Independent Displays
467
RCL - Menus
468
Hand-Held Controls
471
Outrigger Control Units
473
Brief Description of the Operating Elements
477
Definition of Direction Information
477
General Rules for Buttons and Symbols on the Display
478
Engine
479
Adblue (DEF) System
480
Seat Contact Switch and Dead Man's Switch
482
CCS Crane Control
483
Outrigger - Hand-Held Control
488
Outrigger - Crane Cab
490
Outrigger - Control Units
492
Raise Axle
495
Inclination Indicators
497
Outrigger Pressure Displays
498
Anemometer Display
498
Counterweight Menu
499
Main Hoist
503
Auxiliary Hoist
505
Slewing Gear
507
Derricking Gear
509
Telescoping Mechanism
511
Hydraulic System
517
Superstructure Lock/House Lock Menu
518
Remote Control
520
Rated Capacity Limiter (RCL)
521
Electrical System
533
Lighting, Windscreen Wiper/Washing System
533
Hand-Held Control
537
Windows, Doors, Keys
541
Diagnostics
544
Other
544
Starting/Switching off the Engine - for Crane Operation
545
When Starting the Engine for the First Time in the Day
545
Checking the Fuel Level and Adblue (DEF) Level
546
Checks before Starting the Engine
547
Switch on the Ignition
548
Display - Setting the Brightness
549
Inspections after Starting the Engine
550
Set Idling Speed
551
Starting the Engine - with the Hand-Held Control
552
Switching off the Engine
553
During Normal Operation, with the Ignition Lock / with the Hand-Held Control
553
In Emergencies, with the Emergency Stop Switches
554
Crane Operation
555
Before Operating the Crane
555
CHECKLIST: Checks before Operating the Crane
555
Check the Condition of the Truck Crane
559
Adjusting the Crane Cab Seat and Front Control Panel
562
Checking the Safety Equipment
564
Earthing the Load
567
Preheating the Hydraulic Oil
568
Locking/Unlocking the Superstructure
569
Switching the Houselock On/Off
571
Standard Slewing Range Type
575
Permissible Slewing Ranges and Working Positions
575
Maxbase Slewing Range Type
577
Specifications in the Lifting Capacity Tables
578
Lifting Capacities and Slewing Ranges for Outrigger Spans Without Separate Lifting Capacity Tables
582
Operation of the Rated Capacity Limiter
583
Switch on the RCL
584
Enter Rigging Mode
586
Pre-Selecting Telescoping
594
Confirm the Rigging Mode and Lifting Capacity Table
595
Checks before Operating the Crane
599
Displays During Crane Operation
603
RCL Early Warning
611
RCL Shutdown
612
Displaying the Lifting Capacity Tables
613
RCL Override - Version a
621
RCL Override - Version B
621
Datalogger
622
Crane Operation with Main Boom
627
Checks During Crane Operation
627
Main Hoist
629
Auxiliary Hoist
633
Lifting Limit Switch and Lowering Limit Switch
636
Derricking Gear
639
Telescoping Mechanism
643
High-Speed Mode
667
Slewing Gear
669
Possible Movement Combinations
674
Settings and Displays for Crane Operation
675
Inclining the Crane Cab
675
Set Idling Speed
676
Adjusting the Wiper Stroke Interval of the Windscreen Wiper
676
Limiting the Power Unit Speeds
677
Setting/Switching on Economy Mode
678
Switching Units of Measure
679
Setting the Characteristic Curves for the Control Levers
680
Using the Slewable Spotlights
681
Override Torque Reduction
683
Displaying the Operating Hours
684
Working Range Limiter
685
Viewing Current Settings
686
Opening the Working Range Limiter Menu
687
Entering Limit Values
690
Entering Limit Values Manually
694
Switching Monitoring Functions On/Off
696
Shutdown by Working Range Limiter
697
Work Break
699
In Case of Short Work Breaks
699
In Case of Work Breaks of more than 8 Hours
700
Heating and Air-Conditioning System
701
Standard Heating System
701
Air-Conditioning System
703
Auxiliary Heater
705
Cranestar System
708
Overview
708
Position of the Components
708
Rigging Work
709
Rigging Work Checklists for Crane Operation with the Main Boom
709
CHECKLIST: Rigging
709
CHECKLIST: Unrigging
713
Selecting the Suitable Site
717
Determining the Required Load-Bearing Area
717
Safe Distance from Slopes and Pits
720
Earthing the Truck Crane
721
Safe Distance from Overhead Power Lines
722
Rigging Work after Driving with a Dolly
725
Switching off the Boom Floating Position
725
Switching off the Slewing Gear Freewheel
726
Switching off Boom Pre-Tensioning
727
Connecting/Disconnecting the Hand-Held Control
729
Starting the Engine for Driving for Rigging Work
731
Starting/Turning off the Engine with the Hand-Held Control
731
Slewing Range - Only with the Standard Slewing Range Type
735
Representation in the Lifting Capacity Tables
735
Enabled Outrigger Spans
736
Outriggers - Overview - Maxbase Slewing Range Type
737
Definitions
737
Representation in the Lifting Capacity Tables
739
Enabled Outrigger Spans
740
Outrigger Operation
745
CHECKLIST: Extending the Outriggers
745
CHECKLIST: Retracting the Outriggers
747
Preparing the Truck Crane
749
Setting the Spans
750
Extending/Retracting Outrigger Beams
753
Moving the Outrigger Pads into Working/Driving Position
759
Enlarging the Load-Bearing Area
760
Extending/Retracting Supporting Cylinders
761
Levelling the Truck Crane on Outriggers
766
Operating the Axle Raising System
771
Outrigger Pressure Display
773
Rigging/Unrigging the Counterweight
775
Information on Rigging
775
Identification
779
Slinging Points on the Counterweight Sections
780
CHECKLIST: Rigging the Counterweight
782
CHECKLIST: Unrigging the Counterweight
783
Assembling Counterweight Versions
784
Counterweight Hoist Unit
793
Setting down Counterweight for Driving the Truck Crane
799
Slewing with the Rigged Counterweight
801
Rigging Work on the Main Boom
803
Hook Block on the Bumper
803
Hook Block in the Compartment
805
Hook Block on a Separate Vehicle
807
Hook Block, Separable
810
Reeving and Unreeving the Hoist Rope
812
Possible Reeving on the Main Boom
821
Installing/Removing the Lifting Limit Switch
828
Locking/Unlocking the Lifting Limit Switch
833
Anemometer and Air Traffic Control Light
834
Other Rigging Work
837
Railings on the Turntable
837
Folding the Lighting Carrier In/Out
838
Safety Harness on the Main Boom
839
Slinging Points for Personal Protective Equipment
844
Cameras for Crane Operation
845
Step at the Crane Cab
849
Driving with a Rigged Truck Crane
851
Driving Path
851
Permissible Rigging Modes and Axle Loads
852
Before Driving
854
Secure the Superstructure against Slewing
854
Checking the Tyre Pressures and Wind Speed
855
Putting the Truck Crane on the Wheels - with Raise Axle Function
856
Putting the Truck Crane on the Wheels - with the Outriggers
858
Gears/Connections
860
While Driving
861
After Driving
862
Transportation
863
Transport with Transport Vehicle
863
CHECKLIST: Checks before Transport
864
Drive the Truck Crane on to the Transport Vehicle
866
Slinging Points
867
Malfunctions During Crane Operation
869
Emergency Stop Switch
869
What to Do When Malfunctions Occur During Crane Operation
870
Warning and Error Messages
871
Warning Messages on the CCS Display
871
Error Messages on the CCS Display
875
Warning Messages on the RCL Display
877
Finding and Eliminating Malfunctions
881
Malfunctions on the Engine
881
Malfunctions on the Main Hoist/Auxiliary Hoist
881
Malfunctions in the Hoist Cameras
882
Malfunctions in the Main Boom Camera
883
Malfunctions on the Derricking Gear
884
Malfunctions in the Telescoping Mechanism
885
Malfunctions on the Slewing Gear
887
Malfunctions on the Counterweight Hoist Unit
888
Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
889
Malfunctions When Operating with the Hand-Held Control
889
Malfunctions When Inclining the Crane Cab
889
Malfunctions of the Outriggers
890
Malfunctions When Raising the Axles
890
Malfunctions on the CCS/RCL Control Units
891
Malfunctions on the Cranestar System
891
Emergency Operations and Programs
893
Mechanical Emergency Activation for Retracting
894
Telescoping Emergency Program
897
Entering the Current Telescoping
907
Emergency Operation with the Hand-Held Control
909
Notes on Slewing in Emergency Operation
913
Hydraulic Emergency Operation
915
Operating Principle
915
Establishing the Hydraulic Circuits Required
916
Connecting/Disconnecting the Energy Source
918
Performing Emergency Operation
918
After Emergency Operation
918
14.7 Hydraulic Emergency Operation as Per BGR 159
919
Operating Principle of Emergency Operation BGR 159
919
Connecting/Disconnecting Hoses
920
Switching Emergency Operation On/Off
922
Establishing the Hydraulic Circuits Required
923
Performing Emergency Operation
927
After Emergency Operation
929
Emergency Supply of Another Crane
930
Fuses in the Crane Cab
931
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Manitowoc Grove GMK 5250L Specifications
General
Brand
Manitowoc
Model
Grove GMK 5250L
Category
Construction Equipment
Language
English
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