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Sinee EM500 User Manual

Sinee EM500
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EM500 Open-Loop Vector Control Inverter User Manual
1
Preface
Thank you for purchasing EM500 series inverter.
Document No.: 31010076
Issue Date: 2017-03
Version: 102
EM500 inverter is an open-loop vector control inverter that supports: 3-phase AC
induction motor and permanent magnet synchronous motor; multiple internationally
leading drive control technologies, including improved vectored VF control technology
(VVF) and sensorless vector control technology (SVC); speed and torque control; I/O
expansion card, communication bus expansion card and special function expansion card.
EM500 dedicates to any application, so it can be applied to nearly all open-loop
control applications, for example fan, water pump (water supply under constant pressure),
air compressor, winding and unwinding function, and direct wire-drawing machine. For
high-precision closed loop application, please select EM600.
Main features:
Built-in DC reactor starting from 11kW, reducing input current distortion,
improving power factor and enhancing reliability of the product;
High torque control precision: SVC/±8% rated torque;
Wide speed regulation range and high control precision: VF/1:50, SVC/1:200 and
±0.2% rated speed;
Loading capacity at low frequency: VF/1Hz/150% and SVC/0.25Hz/150%;
Multiple types of guarantees: Overvoltage stall, rapid current limit, overload
protection, overheating protection, off-load protection, overspeed protection, etc.;
Support I/O expansion: 4 numeric inputs, 1 numeric output, and one -10V - 10V
voltage input;
Support communication bus expansion and realize various industrial networking:
485 bus, Profibus-DP network, CANopen network and DeviceNet network;
Support special function expansion: constant pressure water supply and so on.
Please read this manual carefully before using EM500 and keep it properly.
Before connecting inverter and a motor for the first time, please select proper
motor type (induction motor or synchronous motor) and configure motor nameplate
parameters including rated power, rated voltage, rated current, rated frequency,

Table of Contents

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Sinee EM500 Specifications

General IconGeneral
Output Power500W
Frequency50Hz / 60Hz
Input Voltage12V DC / 24V DC / 48V DC
Output Voltage220V AC
Protection FeaturesOverload, Over Voltage, Over Temperature, Short Circuit
CoolingFan

Summary

Preface

1. OVERVIEW

1.1 EM500 Model List and Technical Specifications

Lists EM500 inverter models, rated voltages, motor power, and output currents, along with technical specifications.

1.2 EM500 Operation Status

Describes the various operating states of the EM500 inverter, such as parameter setting, normal running, and fault status.

1.3 Description of Parts of EM500 Inverter

Details the physical components of the EM500 inverter, with illustrations for different models.

2. INSTALLATION

2.1 PRODUCT VERIFICATION

Guides users on how to check the inverter for damage or missing components upon receipt, as per a checklist.

2.2 OVERALL AND INSTALLATION DIMENSIONS

Provides the overall dimensions and installation specifications for EM500 inverters and keypads across different models.

2.3 CONSIDERATIONS FOR INSTALLATION SITE

Outlines the necessary conditions for the installation site, including ventilation, temperature, and avoiding sunlight or corrosive gases.

2.4 INSTALLATION DIRECTION AND SPACE

Specifies the required vertical installation direction and clearance space around the inverter for proper cooling.

2.5 ASSEMBLY AND DISASSEMBLY OF KEYPAD

Provides step-by-step instructions on how to remove and install the keypad on the EM500 inverter.

2.6 FLUSH MOUNTING

Explains the procedure for converting the EM500 inverter for flush mounting type installation.

3. WIRING

3.1 CONNECTION TO PERIPHERALS

Shows the standard connection diagram for the EM500 inverter with its peripherals.

3.2 WIRING MAIN CIRCUIT TERMINALS

Details the main circuit terminals of the EM500, including input, output, DC bus, and grounding terminals.

3.3 WIRING CONTROL CIRCUIT TERMINALS

Describes the control circuit terminals, including analog inputs, numeric inputs/outputs, and communication interfaces.

3.4 EXTENDING KEYPAD WIRE

Explains how to connect an external keypad using an RJ45 interface and network cable.

3.5 WIRING VERIFICATION

Lists the checks to perform after wiring to ensure correctness and prevent issues.

4. KEYPAD OPERATION

4.1 KEYPAD FUNCTION

Introduces the functions of the EM500's control panel, including LED keypads and their components.

4.2 LED KEYPAD OPERATION MODE

Explains the four menu levels and three parameter display modes of the LED keypad.

4.3 FAULT MONITORING

Describes how to check for fault types, output frequency, current, voltage, control mode, and working time when the inverter is in a fault state.

4.4 OPERATION MONITORING

Outlines the two kinds of monitoring available: monitoring mode 0 and monitoring mode 1.

4.5 PARAMETER COPY

Explains how to upload and download parameters between the keypad and inverter for setting or copying parameters.

4.6 FUNCTION OF M.K

Describes the multiple action modes available after pressing the M.K key, with default being jog forward.

4.7 RUN/STOP

Details how to start and stop the inverter using the RUN and STOP/RESET buttons, and how F12.00 changes the stop mode.

5. TRIAL OPERATION

5.1 TRIAL OPERATION PROCEDURE

Provides a step-by-step guide for performing the trial operation of the EM500 inverter.

5.2 ATTENTIONS FOR TRIAL OPERATION

Highlights important considerations and checks to perform before and during trial operation.

6. FUNCTION CODE TABLE

6.1 PARAMETER DESCRIPTION

Explains the general structure of function codes and how parameters are described.

6.2 FUNCTION PARAMETER TABLE

Presents a comprehensive table detailing all function codes, their descriptions, units, defaults, and types.

7. PARAMETER DESCRIPTION

7.1 F00 GROUP: GENERAL PARAMETER

Covers basic parameters like drive control mode, command source options, and terminal control modes.

7.2 F01 GROUP: MOTOR 1 PARAMETER

Details parameters for configuring the first motor, including type, rated power, voltage, current, and frequency.

7.3 F02 GROUP: INPUT TERMINAL PARAMETER

Explains the functions and configurations of numeric and analog input terminals.

7.4 F03 GROUP: OUTPUT TERMINAL FUNCTION PARAMETER

Describes the functions and configurations of multi-function output terminals (Y1, Y2) and relay outputs (R1, R2).

7.5 F04 GROUP: START/STOP CONTROL PARAMETER

Covers parameters related to starting and stopping the inverter, including start mode and DC brake settings.

7.6 F05 GROUP: VF CONTROL PARAMETER

Details parameters for the V/F control mode, including V/F curve settings and voltage/frequency separation modes.

7.7 F06 GROUP: VECTOR CONTROL PARAMETER

Explains parameters for vector control, such as speed proportional and integral gains, and torque control settings.

7.8 F07 GROUP: FAULT PROTECTION PARAMETER

Lists various protection parameters like motor overload, overheating, and bus voltage control options.

7.9 F08 GROUP: PRESET SPEED AND SIMPLE PLC PARAMETER

Describes parameters for setting multiple preset speeds and configuring the Simple PLC function.

7.10 F09 GROUP: PID FUNCTION PARAMETER

Explains parameters for PID control, including setting sources, gains, and integral separation.

7.11 F10 GROUP: COMMUNICATION FUNCTION PARAMETER

Details parameters for Modbus and CANSinee communication, including addresses, bit rates, and protocols.

7.12 F11 GROUP: USER-DEFINED PARAMETER

Describes how to select and set user-defined function codes for custom applications.

7.13 F12 GROUP: KEYPAD AND DISPLAY PARAMETER

Explains parameters related to keypad functions, display modes, and parameter locking.

7.14 F13 GROUP: TORQUE CONTROL PARAMETER

Covers parameters for torque control, including speed/torque control mode and preset torque settings.

7.15 F14 GROUP: MOTOR 2 PARAMETER

Details parameters for configuring a second motor, mirroring the settings for Motor 1.

7.16 F15 GROUP: AUXILIARY FUNCTION

Explains auxiliary functions like JOG operation, acceleration/deceleration times, and frequency hopping.

7.17 F16 GROUP: USER DEFINED FUNCTION PARAMETER

Describes user-defined functions for specific applications like winding, air compressor, and water supply.

7.18 F17 GROUP: VIRTUAL I/O FUNCTION PARAMETER

Explains the functions of virtual input and output terminals.

8. MOTOR PARAMETER AUTOTUNING

8.1 MOTOR PARAMETER AUTOTUNING

Details the process and importance of autotuning motor parameters for vector control.

8.2 PRECAUTIONS BEFORE AUTOTUNING

Lists essential precautions to take before performing motor parameter autotuning.

8.3 STEPS OF AUTOTUNING

Provides a step-by-step guide for performing stationary and rotational autotuning for induction and synchronous motors.

9. TROUBLESHOOTING

9.1 FAULTS

Lists common faults of the EM500 inverter, their causes, and troubleshooting steps.

9.2 WARNING ANALYSIS

Explains how to interpret warning codes displayed on the LED and the corresponding actions.

9.3 FAULT ANALYSIS

Provides guidance on analyzing faults and taking corrective actions based on trip codes.

10. MAINTENANCE AND INSPECTION

10.1 ROUTINE MAINTENANCE AND INSPECTION OF INVERTER

Outlines regular maintenance tasks, checks during normal running, and replacement terms for components.

10.2 WARRANTY INSTRUCTION FOR INVERTER

Details the warranty service conditions and charges for faults or damages.

11. OPTIONS

11.1 BRAKING RESISTOR

Explains the necessity and selection criteria for braking resistors, including power and resistance calculations.

11.2 BRAKING UNIT

Lists the models of BR100 braking units available for EM500 inverters over 18.5 kW.

11.3 OPTIONS OF CABLE

Provides recommendations for selecting appropriate cables for braking units and resistors due to high voltage and temperature.

11.4 OPTION CARD

Lists the available I/O Expansion Cards and Communication Expansion Cards for EM500.

11.5 BASE

Describes the installation base specifications and installation method for EM500 inverters.

11.6 UPPER MOUNTING HOLE

Explains the use of upper mounting holes for large-power EM500 inverters to stand against walls.

11.7 COPPER ROW FOR INCOMING AND OUTGOING CABLE SWITCHOVER

Details the installation of copper rows for cable switchover, including wiring and bolt specifications.

12. MODBUS COMMUNICATION PROTOCOL

12.1 APPLICATION SCOPE

Defines the applicable series (EM500) and network (MODBUS-RTU) for the communication protocol.

12.2 PHYSICAL INTERFACE

Describes the RS-485 physical interface, including network address, data format, and bit rate.

12.3 PROTOCOL FORMAT

Explains the structure of a standard MODBUS RTU message, including frame format and content definitions.

12.4 PROTOCOL DESCRIPTION

Details time intervals for interframe and intraframe communication and data frame processing.

12.5 EXAMPLE

Provides examples of Modbus communication requests and responses for common operations.

13. CANSINEE COMMUNICATION PROTOCOL

13.1 APPLICATION SCOPE

Defines the applicable series (EM500) and network (CANopen) for the communication protocol.

13.2 PHYSICAL INTERFACES

Describes the CAN bus topology, baud rate, and transmission distance.

13.3 PROTOCOL FORMAT

Explains the standard CAN frame format, including header, identifier, DLC, data segment, and CRC.

13.4 BROADCAST MESSAGES

Explains the application of broadcast messages for multi-machine synchronization.

13.5 ABNORMAL INFORMATION RESPONSE

Describes normal and abnormal response messages, including function code and data field differences.

13.6 ILLUSTRATE

Provides examples of Modbus communication requests and responses, including abnormal cases.

APPENDIX I. MULTI-FUNCTIONAL IO EXPANSION CARD (EC-IO-A1)

I.1 GENERAL

Describes the general specifications and resources of the EC-IO-A1 card.

I.2 INSTALLATION INSTRUCTIONS

Provides instructions for installing the EC-IO-A1 card into the expansion slot EC-B.

I.3 EXPANSION TERMINAL FUNCTION

Details the terminal functions for the IO Expansion Card, including input, output, and power supply.

APPENDIX II MULTI-FUNCTIONAL IO EXPANSION CARD 3 (EC-IO-A3)

II.1 GENERAL

Describes the general specifications and resources of the EC-IO-A3 card.

II.2 INSTALLATION INSTRUCTIONS

Provides instructions for installing the EC-IO-A3 card into the expansion slot EC-B.

II.3 EXPANSION TERMINAL FUNCTION

Details the terminal functions for the IO Expansion Card 3, including switch settings.

APPENDIX III PROFIBUS-DP EXPANSION CARD (EC-CM-P1)

III.1 GENERAL

Describes the EC-CM-P1 card as a PROFIBUS-DP slave communication card.

III.2 INSTALLATION INSTRUCTIONS

Provides instructions for installing the Profibus-DP expansion card into the EC-B slot.

III.3 EXPANSION TERMINAL FUNCTION

Details the terminal functions for the Profibus-DP Expansion Card.

APPENDIX IV CANOPEN EXPANSION CARD (EC-CM-C1)

IV.1 GENERAL

Describes the EC-CM-C1 card as a CANOPEN slave communication card.

IV.2 INSTALLATION INSTRUCTIONS

Provides instructions for installing the CANopen expansion card into the EC-B slot.

IV.3 EXPANSION TERMINAL FUNCTION

Details the terminal functions for the CANopen Expansion Card.

APPENDIX V DEVICENET EXPANSION CARD (EC-CM-D1)

V.1 GENERAL

Describes the EC-CM-D1 card as a DeviceNet slave communication card.

V.2 INSTALLATION INSTRUCTIONS

Provides instructions for installing the DeviceNet card into the EC-A expansion slot.

V.3 EXPANSION TERMINAL FUNCTION

Details the terminal functions for the DeviceNet Expansion Card.

APPENDIX Ⅵ AIR COMPRESSOR EXPANSION CARD (EC-CM-D1)

Ⅵ.1 GENERAL

Describes the EC-IO-K2 card for EM500 series inverter control terminal expansion.

Ⅵ.2 INSTALLATION INSTRUCTIONS

Provides instructions for installing the IO expansion card into the EC-A expansion slot.

Ⅵ.3 EXPANSION TERMINAL FUNCTION

Details the terminal functions for the IO Expansion Card.

APPENDIX Ⅶ CLOCK EXPANSION CARD (EC-TM-A1)

Ⅶ.1 GENERAL

Describes the EC-TM-A1 card for EM500 series inverter control terminal expansion.

Ⅶ.2 INSTALLATION INSTRUCTIONS

Provides instructions for installing the IO expansion card into the EC-A expansion slot.

Ⅶ.3 EXPANSION TERMINAL FUNCTION

Details the terminal functions for the IO Expansion Card.

APPENDIX VIII PHASE SEQUENCE EXPANSION CARD (EC-PSP-A1)

Ⅷ.1 GENERAL

Describes the EC-PSPP-A1 card for EM500 series inverter control terminal expansion.

Ⅷ.2 INSTALLATION INSTRUCTIONS

Provides instructions for installing the IO expansion card into the EC-A expansion slot.

Ⅷ.3 EXPANSION TERMINAL FUNCTION

Details the terminal functions for the IO Expansion Card.

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