Sinee EM500 - Disassemble Top and Bottom Mounting Holes; Assemble Top and Bottom Mounting Holes

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EM500 Open-Loop Vector Control Inverter User Manual

Figure 2-5 Disassemble Top and Bottom Mounting Holes

Figure 2-6 Assemble Top and Bottom Mounting Holes

Installation of EM500 inverter (below 22kW): As shown in 2-7, insert left and right

accessories for flush mounting into the slots at the left and right sides of the plastic shell,

and tighten the two front and back screws. See Figure 2-8 Installation Dimensions for

Flush Mounting and Table 2–3 for installation dimensions.

Main Page

Default Chapter1
- Main Features1
Preface1
- Before Installation3
- During Installation3
- Safety Information3
- Safety Precautions3
- Attentions7
Overview14
- Em500 Model List and Technical Specifications14
  - Technical Specifications15
  - Operating Status of Inverter17
- Em500 Operation Status17
- Description of Parts of Em500 Inverter22
Installation24
- Product Verification24
- Considerations for Installation Site29
- Ambient Temperature29
- Installation Direction and Space30
- Assembly and Disassembly of Keypad31
- Flush Mounting32
Wiring36
- Connection of the Inverter and Peripherals36
- Connection to Peripherals36
- Main Circuit Terminal Block37
- Wiring Main Circuit Terminals37
- Wiring Control Circuit Terminals48
- Extending Keypad Wire60
- Wiring of Keypad Extension Line60
- Wiring Verification60
Keypad Operation61
- Keypad Function61
  - Structure of LED Keypad61
  - Functions of Buttons and Indicators of LED Keypad62
- LED Keypad Operation Mode63
- Fault Monitoring69
- Operation Monitoring70
- Parameter Copy70
- Function of M.K.71
- Run/Stop71
- Trial Operation Procedure72
- Attentions for Trial Operation74
  - Turn on the Power Switch74
  - Confirm the Power-On Status75
Function Code Table76
- Parameter Description76
- All Items of the Function Code Table76
- Function Parameter Table78
- F00 Group: General Parameter154
  - F00.01=0: V/F Control (VVF)154
  - F00.01=1: Sensorless Vector Control (SVC)154
Parameter Description154
- F00.02=0: Keypad Control (LOC/REM Indicator On)155
- F00.02=1: Terminal Control (LOC/REM Indicator Off)155
- F00.02=2: Communication Control (LOC/REM Indicator Flickers)155
- F00.03=0: Terminal RUN, Forward/Reverse (F/R)156
- F00.03=1: Terminal RUN Forward, F/R Reverse156
- 3-Wire Sequence157
- F00.03=2: Terminal RUN Forward, XI Stop, F/R Reverse157
- F00.03=3: Terminal RUN, XI Stop, Forward/Reverse (F/R)157
- F00.04=0: Numeric Frequency Setting F00.07159
- F00.04=4: AI4 (Expansion Card)159
- F00.04=5: High-Frequency Pulse Input (X7)159
- F00.04=6 or 7: Main Frequency Setting by Communication159
- F00.04=8: Digital Potentiometer160
- Setting of Main Frequency Source a160
- F00.05=0: Numeric Frequency Setting F00.07161
- F00.05=4: AI4 (Expansion Card)162
- F00.05=5: High-Frequency Pulse Input (X7)162
- F00.05=6 or 7: Auxiliary Frequency Setting by Communication162
- F00.05=8: Digital Potentiometer162
- F00.05=10: Process PID163
- F00.05=11: Simple PLC163
- F00.06=0: Main Frequency Source a163
- F00.06=1: Auxiliary Frequency Source B163
- F00.06=2: Main and Auxiliary Arithmetic Results164
- Switching between Main Frequency Source a and Auxiliary Source B164
- F00.08=0: Main Frequency Source a + Auxiliary Frequency Source B165
- F00.08=1: Main Frequency Source a - Auxiliary Frequency Source B165
- Maximum of Main Frequency Source a and Auxiliary Frequency Source B165
- Minimum of Main Frequency Source a and Auxiliary Frequency Source B165
- F00.13=0: Synthetic Frequency of Main and Auxiliary Channels167
- High-Frequency Pulse (X7) Synthetic Frequency of Main, Aux Channels167
- Acceleration/Deceleration Time168
- F00.17=0: Set through F00.18169
- F00.17=4: AI4 (Expansion Card)169
- F00.17=5: High-Frequency Pulse Input (X7)169
- F00.17=6 or 7: Communication Setting170
- F00.21=0: Permit Forward/Reverse171
- F00.21=1: Prohibit Reverse171
- F00.24=0: Disabled172
- Setting Relationship Betw. Inverter Rated Power and Carrier Frequency172
- F00.24=1: Enabled 1173
- F00.24=2: Enabled 2173
- Motor Parameter Group Selection173
- F01 Group: Motor 1 Parameter174
  - F01.34=0: no Autotuning178
  - Synchronous Motor Remains Stationary in Parameter Autotuning178
  - The Induction Motor Remains Rotational in the Parameter Autotuning178
  - The Induction Motor Remains Stationary in Parameter Autotuning178
- F02 Group: Input Terminal Parameter179
  - Synchronous Motor Remains Rotational in Parameter Autotuning179
  - Numeric Multi-Function Input Terminals180
  - High-Speed Pulse Input Offset Curve192
  - Analog Input Terminal Voltage and Present Logic Status Relationship193
- F03 Group: Output Terminal Function Parameter196
  - Numeric Multi-Function Output Terminals196
  - Numeric Output Terminal Level and Monopulse Output204
  - Multi-Function Analog Output Terminals205
- F04 Group: Start/Stop Control Parameter208
  - F04.00=0: Start Directly208
  - F04.00=1: Rotation Speed Tracking Start208
  - F04.09: Rise Speed of Rotation Speed Tracking Voltage210
  - F04.12: Tracking Intensity210
  - Tracking Current, Which Is a Ratio Relative to Inverter Rated Current210
  - F04.14=0: Linear Acceleration/Deceleration211
  - F04.14=1: S Curve Acceleration/Deceleration211
  - Acceleration/Deceleration Time Control212
  - F04.19=0: Ramp-To-Stop212
  - F04.19=1: Coast-To-Stop212
  - F04.27=0: Not to Confirm214
  - F04.27=1: Confirm214
- F05 Group: VF Control Parameter215
  - F05.00=0: Straight Line V/F215
  - F05.00=1: Multi-Pot V/F215
  - F05.00=2/3: VF to the 1.3Rd / VF to the 1.7Th216
  - F05.00=4: Square V/F216
  - F05.00=5: VF Complete Split Mode216
  - F05.00=6: VF Half-Split Mode216
  - Multi-Dot Polyline V/F Curve217
  - F05.07=0: Numeric Setting of VF Separation Voltage (F05.08)218
  - F05.07=4: High-Frequency Pulse Input (X7)218
  - F05.07=5: Process PID218
  - F05.07=6: Communication Percentage Setting218
- F06 Group: Vector Control Parameter221
  - PI Parameter222
  - F06.21=0: Disabled226
  - F06.21=1 Direct Calculation226
  - F06.21=2: Automatic Adjustment226
  - High Frequency Injection228
- F07 Group: Fault Protection Parameter229
  - Fault Protection Blocking Bit229
  - F07.06=0: Disabled231
  - F07.06=1: Undervoltage Stall, Enabled231
  - F07.06=2: Overvoltage Stall, Enabled231
  - F07.06=3: Overvoltage Stall and Undervoltage Stall, Enabled232
  - Overvoltage Stall Protection232
  - Current Limit Action Procedure233
  - Action Bit at Fault235
  - F07.27=0: AVR Is Disabled236
  - F07.27=1: AVR Is Enabled236
  - F07.27=2: AVR Is Automatic236
- F08 Group: Preset Speed and Simple PLC Parameter237
  - Preset Speed Commands and Preset Speed Terminals237
  - PLC Running Mode238
  - Simple PLC Running239
- F09 Group: PID Function Parameter244
  - D (Differential)245
  - I (Integral)245
  - P (Proportion)245
  - Process PID Block Diagram245
  - F09.00=0: Numeric PID Settingf09.01246
  - F09.00=4: AI4 (Expansion Card)246
  - F09.00=5: PULSE High-Frequency Pulse (X7)246
  - F09.00=6: Communication Percentage Setting246
  - F09.02=4: AI4 (Expansion Card)247
  - F09.02=5: High-Frequency Pulse (X7)247
  - F09.02=6: Communication Percentage Setting247
  - PID Positive/Negative Action248
  - PID Parameter Options249
  - PID Automatic Switching of PID Parameters by Offset (F19.11=2)250
  - PID Initial Value Output250
  - Integral Separation Function Description252
  - Sleep Awakening Function254
  - Preset PID Setting Function256
- F10 Group: Communication Function Parameter257
  - Communication Overtime259
  - Complete Data Frame Time Sequence Translation260
- F11 Group: User-Defined Parameter266
- F12 Group: Keypad and Display Parameter268
- Function Codes with Reference Input269
- F13 Group: Torque Control Parameter278
  - Final Control Mode of Inverter278
  - Preset Torque Commands and Preset Torque Terminals280
- F14 Group: Motor 2 Parameter284
- F15 Group: Auxiliary Function285
  - Jog Running285
  - JOG Running Command286
  - Automatic Switching between Acceleration Time and Deceleration Time288
  - Frequency Hopping290
  - FAR Detection291
  - FDT Detection292
  - ADT Detection293
  - Energy Consumption Brake294
  - Fan Running295
- F16 Group: User Defined Function Parameter298
  - Block Diagram of Fix Length Count Function300
  - Block Diagram of Count Function301
  - Fixed Length Count (Example)301
  - Count (Example)302
  - Count Value and Length Value Analog Output304
- F17 Group: Virtual I/O Function Parameter305
- F18 Group : Monitoring Parameter310
- F19 Group : Fault Record Parameter314
- Fault Types315
- F25 Application of Water Supply Basic Groups317
  - Running Modes at Fault317
  - F25.44=0: Disabled325
  - F25.44=1: Enabled325
  - F25.45=0: All Stop326
  - F25.45=1: Maintain the Status Quo326
  - F25.47 One Place=1326
  - F25.47 Ones Place=0326
  - F25.47 Tens Place=1327
- F26 Application of Water Supply Advanced Group327
  - F26.04=0: Disabled328
  - F26.04=1: Enabled328
  - F26.17=0: Saturday and Sunday Effective329
  - F26.18=1: Effective on Sunday, Saturday Is Invalid329
  - F26.19=2: Saturday and Sunday Is Invalid330
- F27 Winding Rolling Application330
  - F27.00=0: Winding Mode/F27.00=1: Unwinding Mode330
  - F27.00=2: Wire Drawing Mode330
  - F27.00=3: Straight Wire Drawing Machine Mode331
  - Feedforward Parameters and Other Settings336
  - F27.01=2: Feedforward Gain 10V341
  - F27.02=2:-Upper Limit Feedforward Gain~+ Upper Limit Feedforward Gain341
  - F27.03 Ones Place Set to 0342
  - F27.03 Ones Place Set to 1342
  - F27.03 Tens Place Set to 0342
  - F27.03 Tens Place Set to 1342
  - F27.07 Feedforward Range 0343
  - F27.12 Feedforward Range 5343
  - F27.13 Soft Start Incremental343
  - F27.20 Hundreds Place=0344
  - F27.20 Hundreds Place=1344
  - F27.20 Hundreds Place=2344
  - F27.20 Thousands Place=0344
  - F27.20 Myriabit=0345
  - F27.20 Myriabit=1345
  - F27.20 Thousands Place=1345
  - F28 Air Compressor Application347
  - F28.01=0 Local Control349
  - F28.01=1 Remote Control349
  - F28.02=0: Automatic350
  - F28.02=1: Manual350
  - Early-Warning Pressure352
  - Warning Pressure352
  - Early-Warning Temperature354
  - Warning Temperature354
  - F28.53=1: Reset357
  - F28.68=0: JT Normally Closed358
  - F28.68=1: JT Normally Open358
8 Motorparameterautotuning362
- Motor Parameter Autotuning362
- Precautions before Autotuning362
- Equivalent Circuit of 3-Phase Induction Motor362
- F28 Air Compressor Application 8. Motor Parameter Autotuning362
- Steps of Autotuning363
9 Troubleshooting365
- Steps of Autotuning 9. Troubleshooting365
- Faults365
- Warning Analysis373
10 Maintenanceandinspection379
- Fault Analysis 10. Maintenance and Inspection379
- Routine Maintenance and Inspection of Inverter379
  - Items for Routine Check380
  - Replacement Terms of the Components of Inverter380
11 Options382
- Braking Resistor382
- Warranty Instruction for Inverter 11. Options382
- Braking Unit383
- Options of Cable383
- Option Card384
- Base385
- Upper Mounting Hole388
- Copper Row for Incoming and Outgoing Cable Switchover389
- Installation of Copper Row for Incoming and Outgoing Cable Switchover390
MODBUS Communication Protocol391
- Application Scope391
- Physical Interface391
- Protocol Format392
- Protocol Description414
- Example417
Cansinee Communication Protocol422
- Physical Interfaces422
  - Bus Topology422
  - Baud Rate and Transmission Distance422
- Application Scope422
- Standard Frame Format423
- Protocol Format423
- Broadcast Messages431
- Definition of Abnormal Codes432
- Abnormal Information Response432
- Illustrate433
- Installation of IO Expansion Card438
Appendix I. Multi-Functional Io Expansion Card438
(Ec-Io-A1)438
- General438
- Installation Nstructions438
- Expansion Terminal Function439
  - DIP Switch of IO Expansion Card440
  - Multi-Functional IO Expansion Card 3 (EC-IO-A3)441
Appendix II Multi-Functional IO Expansion Card 3441
- II.1 General441
- II.2 Installation Instructions441
- Installation of IO Expansion Card 3442
- II.3 Expansion Terminal Function442
Appendix III Profibus-Dp Expansion Card (Ec-CM-P1)443
- III.1 General443
- III.2 Installation Instructions443
- III.3 Expansion Terminal Function444
Appendix IV Canopen Expansion Card (Ec-CM-C1)446
- IV.1 General446
- IV.2 Installation Nstructions446
  - Canopen Expansion Card Terminal Function447
  - Canopen Expansion Card Indicator447
- IV.3 Expansion Terminal Function447
Appendix V Devicenet Expansion Card (Ec-CM-D1)449
- General449
- Installation Nstructions449
Appendix Ⅵ Air Compressor Expansion Card453
(Ec-CM-D1)453
- Ⅵ.1 General453
- Ⅵ.2 Installation Instructions453
- IO Expansion Card Terminal Function454
Appendix Ⅶ Clock Expansion Card (Ec-Tm-A1)456
- Ⅶ.1 General456
- Ⅶ.2 Installation Instructions456
  - Ⅶ.3 Expansion Terminal Function457
Appendix Ⅷ Appendix VII. Phase Sequence Expansion Card (Ec-Psp-A1)458
- Ⅷ.1 General458
- Ⅷ.2 Installation Instructions458
- Ⅷ.3 Expansion Terminal Function459

Sinee EM500 - Disassemble Top and Bottom Mounting Holes; Assemble Top and Bottom Mounting Holes

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