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EM500 Open-Loop Vector Control Inverter User Manual

340

KZ5-2

KZ3

SB1

KZ4-1

RUN indicator

Power indicator

SB5

K4

TC1

T

B

1

Fault/stop indicator

KZ4-2

KZ2

K

Z

6

R

C

K1

KZ1

KZ1

KZ1

K2

KZ7

Fan

FU

Line speed meter

LD

-

+

LD

-

+

Length meter

RLb

RLa

RLc

TL

KZ1

KZ4

SB2

RLb

RLc

SBT2

KM

SBT

1

N

L3

M4

Traverse motor

Brake

RUN

Stop

Pump

SBes

SBes

T

B

2

TC2

KZ3-1

K3

Length meter

Stop

Start

K3

、

K

4 can be deleted if not available.

Table of Contents

Default Chapter1
- Main Features1
Preface1
- Before Installation3
- During Installation3
- Safety Information3
- Safety Precautions3
- Attentions7
Overview14
- Em500 Model List and Technical Specifications14
  - Technical Specifications15
  - Operating Status of Inverter17
- Em500 Operation Status17
- Description of Parts of Em500 Inverter22
Installation24
- Product Verification24
- Considerations for Installation Site29
- Ambient Temperature29
- Installation Direction and Space30
- Assembly and Disassembly of Keypad31
- Flush Mounting32
Wiring36
- Connection of the Inverter and Peripherals36
- Connection to Peripherals36
- Main Circuit Terminal Block37
- Wiring Main Circuit Terminals37
- Wiring Control Circuit Terminals48
- Extending Keypad Wire60
- Wiring of Keypad Extension Line60
- Wiring Verification60
Keypad Operation61
- Keypad Function61
  - Structure of LED Keypad61
  - Functions of Buttons and Indicators of LED Keypad62
- LED Keypad Operation Mode63
- Fault Monitoring69
- Operation Monitoring70
- Parameter Copy70
- Function of M.K.71
- Run/Stop71
- Trial Operation Procedure72
- Attentions for Trial Operation74
  - Turn on the Power Switch74
  - Confirm the Power-On Status75
Function Code Table76
- Parameter Description76
- All Items of the Function Code Table76
- Function Parameter Table78
- F00 Group: General Parameter154
  - F00.01=0: V/F Control (VVF)154
  - F00.01=1: Sensorless Vector Control (SVC)154
Parameter Description154
- F00.02=0: Keypad Control (LOC/REM Indicator On)155
- F00.02=1: Terminal Control (LOC/REM Indicator Off)155
- F00.02=2: Communication Control (LOC/REM Indicator Flickers)155
- F00.03=0: Terminal RUN, Forward/Reverse (F/R)156
- F00.03=1: Terminal RUN Forward, F/R Reverse156
- 3-Wire Sequence157
- F00.03=2: Terminal RUN Forward, XI Stop, F/R Reverse157
- F00.03=3: Terminal RUN, XI Stop, Forward/Reverse (F/R)157
- F00.04=0: Numeric Frequency Setting F00.07159
- F00.04=4: AI4 (Expansion Card)159
- F00.04=5: High-Frequency Pulse Input (X7)159
- F00.04=6 or 7: Main Frequency Setting by Communication159
- F00.04=8: Digital Potentiometer160
- Setting of Main Frequency Source a160
- F00.05=0: Numeric Frequency Setting F00.07161
- F00.05=4: AI4 (Expansion Card)162
- F00.05=5: High-Frequency Pulse Input (X7)162
- F00.05=6 or 7: Auxiliary Frequency Setting by Communication162
- F00.05=8: Digital Potentiometer162
- F00.05=10: Process PID163
- F00.05=11: Simple PLC163
- F00.06=0: Main Frequency Source a163
- F00.06=1: Auxiliary Frequency Source B163
- F00.06=2: Main and Auxiliary Arithmetic Results164
- Switching between Main Frequency Source a and Auxiliary Source B164
- F00.08=0: Main Frequency Source a + Auxiliary Frequency Source B165
- F00.08=1: Main Frequency Source a - Auxiliary Frequency Source B165
- Maximum of Main Frequency Source a and Auxiliary Frequency Source B165
- Minimum of Main Frequency Source a and Auxiliary Frequency Source B165
- F00.13=0: Synthetic Frequency of Main and Auxiliary Channels167
- High-Frequency Pulse (X7) Synthetic Frequency of Main, Aux Channels167
- Acceleration/Deceleration Time168
- F00.17=0: Set through F00.18169
- F00.17=4: AI4 (Expansion Card)169
- F00.17=5: High-Frequency Pulse Input (X7)169
- F00.17=6 or 7: Communication Setting170
- F00.21=0: Permit Forward/Reverse171
- F00.21=1: Prohibit Reverse171
- F00.24=0: Disabled172
- Setting Relationship Betw. Inverter Rated Power and Carrier Frequency172
- F00.24=1: Enabled 1173
- F00.24=2: Enabled 2173
- Motor Parameter Group Selection173
- F01 Group: Motor 1 Parameter174
  - F01.34=0: no Autotuning178
  - Synchronous Motor Remains Stationary in Parameter Autotuning178
  - The Induction Motor Remains Rotational in the Parameter Autotuning178
  - The Induction Motor Remains Stationary in Parameter Autotuning178
- F02 Group: Input Terminal Parameter179
  - Synchronous Motor Remains Rotational in Parameter Autotuning179
  - Numeric Multi-Function Input Terminals180
  - High-Speed Pulse Input Offset Curve192
  - Analog Input Terminal Voltage and Present Logic Status Relationship193
- F03 Group: Output Terminal Function Parameter196
  - Numeric Multi-Function Output Terminals196
  - Numeric Output Terminal Level and Monopulse Output204
  - Multi-Function Analog Output Terminals205
- F04 Group: Start/Stop Control Parameter208
  - F04.00=0: Start Directly208
  - F04.00=1: Rotation Speed Tracking Start208
  - F04.09: Rise Speed of Rotation Speed Tracking Voltage210
  - F04.12: Tracking Intensity210
  - Tracking Current, Which Is a Ratio Relative to Inverter Rated Current210
  - F04.14=0: Linear Acceleration/Deceleration211
  - F04.14=1: S Curve Acceleration/Deceleration211
  - Acceleration/Deceleration Time Control212
  - F04.19=0: Ramp-To-Stop212
  - F04.19=1: Coast-To-Stop212
  - F04.27=0: Not to Confirm214
  - F04.27=1: Confirm214
- F05 Group: VF Control Parameter215
  - F05.00=0: Straight Line V/F215
  - F05.00=1: Multi-Pot V/F215
  - F05.00=2/3: VF to the 1.3Rd / VF to the 1.7Th216
  - F05.00=4: Square V/F216
  - F05.00=5: VF Complete Split Mode216
  - F05.00=6: VF Half-Split Mode216
  - Multi-Dot Polyline V/F Curve217
  - F05.07=0: Numeric Setting of VF Separation Voltage (F05.08)218
  - F05.07=4: High-Frequency Pulse Input (X7)218
  - F05.07=5: Process PID218
  - F05.07=6: Communication Percentage Setting218
- F06 Group: Vector Control Parameter221
  - PI Parameter222
  - F06.21=0: Disabled226
  - F06.21=1 Direct Calculation226
  - F06.21=2: Automatic Adjustment226
  - High Frequency Injection228
- F07 Group: Fault Protection Parameter229
  - Fault Protection Blocking Bit229
  - F07.06=0: Disabled231
  - F07.06=1: Undervoltage Stall, Enabled231
  - F07.06=2: Overvoltage Stall, Enabled231
  - F07.06=3: Overvoltage Stall and Undervoltage Stall, Enabled232
  - Overvoltage Stall Protection232
  - Current Limit Action Procedure233
  - Action Bit at Fault235
  - F07.27=0: AVR Is Disabled236
  - F07.27=1: AVR Is Enabled236
  - F07.27=2: AVR Is Automatic236
- F08 Group: Preset Speed and Simple PLC Parameter237
  - Preset Speed Commands and Preset Speed Terminals237
  - PLC Running Mode238
  - Simple PLC Running239
- F09 Group: PID Function Parameter244
  - D (Differential)245
  - I (Integral)245
  - P (Proportion)245
  - Process PID Block Diagram245
  - F09.00=0: Numeric PID Settingf09.01246
  - F09.00=4: AI4 (Expansion Card)246
  - F09.00=5: PULSE High-Frequency Pulse (X7)246
  - F09.00=6: Communication Percentage Setting246
  - F09.02=4: AI4 (Expansion Card)247
  - F09.02=5: High-Frequency Pulse (X7)247
  - F09.02=6: Communication Percentage Setting247
  - PID Positive/Negative Action248
  - PID Parameter Options249
  - PID Automatic Switching of PID Parameters by Offset (F19.11=2)250
  - PID Initial Value Output250
  - Integral Separation Function Description252
  - Sleep Awakening Function254
  - Preset PID Setting Function256
- F10 Group: Communication Function Parameter257
  - Communication Overtime259
  - Complete Data Frame Time Sequence Translation260
- F11 Group: User-Defined Parameter266
- F12 Group: Keypad and Display Parameter268
- Function Codes with Reference Input269
- F13 Group: Torque Control Parameter278
  - Final Control Mode of Inverter278
  - Preset Torque Commands and Preset Torque Terminals280
- F14 Group: Motor 2 Parameter284
- F15 Group: Auxiliary Function285
  - Jog Running285
  - JOG Running Command286
  - Automatic Switching between Acceleration Time and Deceleration Time288
  - Frequency Hopping290
  - FAR Detection291
  - FDT Detection292
  - ADT Detection293
  - Energy Consumption Brake294
  - Fan Running295
- F16 Group: User Defined Function Parameter298
  - Block Diagram of Fix Length Count Function300
  - Block Diagram of Count Function301
  - Fixed Length Count (Example)301
  - Count (Example)302
  - Count Value and Length Value Analog Output304
- F17 Group: Virtual I/O Function Parameter305
- F18 Group : Monitoring Parameter310
- F19 Group : Fault Record Parameter314
- Fault Types315
- F25 Application of Water Supply Basic Groups317
  - Running Modes at Fault317
  - F25.44=0: Disabled325
  - F25.44=1: Enabled325
  - F25.45=0: All Stop326
  - F25.45=1: Maintain the Status Quo326
  - F25.47 One Place=1326
  - F25.47 Ones Place=0326
  - F25.47 Tens Place=1327
- F26 Application of Water Supply Advanced Group327
  - F26.04=0: Disabled328
  - F26.04=1: Enabled328
  - F26.17=0: Saturday and Sunday Effective329
  - F26.18=1: Effective on Sunday, Saturday Is Invalid329
  - F26.19=2: Saturday and Sunday Is Invalid330
- F27 Winding Rolling Application330
  - F27.00=0: Winding Mode/F27.00=1: Unwinding Mode330
  - F27.00=2: Wire Drawing Mode330
  - F27.00=3: Straight Wire Drawing Machine Mode331
  - Feedforward Parameters and Other Settings336
  - F27.01=2: Feedforward Gain 10V341
  - F27.02=2:-Upper Limit Feedforward Gain~+ Upper Limit Feedforward Gain341
  - F27.03 Ones Place Set to 0342
  - F27.03 Ones Place Set to 1342
  - F27.03 Tens Place Set to 0342
  - F27.03 Tens Place Set to 1342
  - F27.07 Feedforward Range 0343
  - F27.12 Feedforward Range 5343
  - F27.13 Soft Start Incremental343
  - F27.20 Hundreds Place=0344
  - F27.20 Hundreds Place=1344
  - F27.20 Hundreds Place=2344
  - F27.20 Thousands Place=0344
  - F27.20 Myriabit=0345
  - F27.20 Myriabit=1345
  - F27.20 Thousands Place=1345
  - F28 Air Compressor Application347
  - F28.01=0 Local Control349
  - F28.01=1 Remote Control349
  - F28.02=0: Automatic350
  - F28.02=1: Manual350
  - Early-Warning Pressure352
  - Warning Pressure352
  - Early-Warning Temperature354
  - Warning Temperature354
  - F28.53=1: Reset357
  - F28.68=0: JT Normally Closed358
  - F28.68=1: JT Normally Open358
8 Motorparameterautotuning362
- Motor Parameter Autotuning362
- Precautions before Autotuning362
- Equivalent Circuit of 3-Phase Induction Motor362
- F28 Air Compressor Application 8. Motor Parameter Autotuning362
- Steps of Autotuning363
9 Troubleshooting365
- Steps of Autotuning 9. Troubleshooting365
- Faults365
- Warning Analysis373
10 Maintenanceandinspection379
- Fault Analysis 10. Maintenance and Inspection379
- Routine Maintenance and Inspection of Inverter379
  - Items for Routine Check380
  - Replacement Terms of the Components of Inverter380
11 Options382
- Braking Resistor382
- Warranty Instruction for Inverter 11. Options382
- Braking Unit383
- Options of Cable383
- Option Card384
- Base385
- Upper Mounting Hole388
- Copper Row for Incoming and Outgoing Cable Switchover389
- Installation of Copper Row for Incoming and Outgoing Cable Switchover390
MODBUS Communication Protocol391
- Application Scope391
- Physical Interface391
- Protocol Format392
- Protocol Description414
- Example417
Cansinee Communication Protocol422
- Physical Interfaces422
  - Bus Topology422
  - Baud Rate and Transmission Distance422
- Application Scope422
- Standard Frame Format423
- Protocol Format423
- Broadcast Messages431
- Definition of Abnormal Codes432
- Abnormal Information Response432
- Illustrate433
- Installation of IO Expansion Card438
Appendix I. Multi-Functional Io Expansion Card438
(Ec-Io-A1)438
- General438
- Installation Nstructions438
- Expansion Terminal Function439
  - DIP Switch of IO Expansion Card440
  - Multi-Functional IO Expansion Card 3 (EC-IO-A3)441
Appendix II Multi-Functional IO Expansion Card 3441
- II.1 General441
- II.2 Installation Instructions441
- Installation of IO Expansion Card 3442
- II.3 Expansion Terminal Function442
Appendix III Profibus-Dp Expansion Card (Ec-CM-P1)443
- III.1 General443
- III.2 Installation Instructions443
- III.3 Expansion Terminal Function444
Appendix IV Canopen Expansion Card (Ec-CM-C1)446
- IV.1 General446
- IV.2 Installation Nstructions446
  - Canopen Expansion Card Terminal Function447
  - Canopen Expansion Card Indicator447
- IV.3 Expansion Terminal Function447
Appendix V Devicenet Expansion Card (Ec-CM-D1)449
- General449
- Installation Nstructions449
Appendix Ⅵ Air Compressor Expansion Card453
(Ec-CM-D1)453
- Ⅵ.1 General453
- Ⅵ.2 Installation Instructions453
- IO Expansion Card Terminal Function454
Appendix Ⅶ Clock Expansion Card (Ec-Tm-A1)456
- Ⅶ.1 General456
- Ⅶ.2 Installation Instructions456
  - Ⅶ.3 Expansion Terminal Function457
Appendix Ⅷ Appendix VII. Phase Sequence Expansion Card (Ec-Psp-A1)458
- Ⅷ.1 General458
- Ⅷ.2 Installation Instructions458
- Ⅷ.3 Expansion Terminal Function459

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