9. Maintenance and Repair Marathon Express
TopCooler Cool Chuck Cleaning Part Number: 605914 Rev. B
TheMarathonExpressmaybeusedinanenvironmentwherehazardousmaterials
arepresent,andsurfacesmaybecontaminatedbythosematerials.Refertothe
facility’sMaterialSafetyDataSheetsforthosematerialstodetermineproper
handlingandfollowthefacility’sprocedurestocertifytheenvironmentissafe.
Disposeofcleaningclothsperthefacility’sproceduresandlocalregulations.
Lockout / Tagout
Workingwithenergizedequipmentmaycausesuddenmovementorelectricalshockand
mayresultindeathorseriousinjury.
l
Allenergymustberemovedfromtheequipmentperthefacility’s
Lockout/Tagoutprocedurebeforeservicing.
l
Iflocalproceduresarenotavailable,followtheprocedureforLockout/Tagoutin
OSHA Standard 29CFR 1910.147.
Maintenance Procedure
Step Action
1.
HOMEtherobotthenturnoffanddisconnectallpower,communications,andairconnectionsas
detailedin"Shut-down"onpage1.
2.
RemovethePoppetAssemblybyremovingthefourM8screwssecuringtheassemblytotheTrans-
portChamber.
3.
TheCoolChuckisnowaccessibleforcleaning.Usethe"CleaningProcedure"onpage177to
thoroughlycleantheplate.Donotallowalcoholtopermeatetheo-ring.
Itisrecommendedthattheo-ringberemovedbeforecleaningandreplacedwhenevertheplate
requiresarigorouscleaning.
4.
ReplacethePoppetAssemblyandsecurethehardware.
5.
Reconnectallpower,communications,andairconnections,thenre-energizethesystemfollowing
the"Power-upSequence"onpage79.
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