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SINUMERIK 840D
Siemens SINUMERIK 840D
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Creating a ShopMill program
7.17 Example, standard machini
ng
Milling
Operating Manual, 03/2010, 6FC5398-7CP
20-1BA0
259
7.17.3
Results/simulation test
Figure 7-5
Programming grap
hics
Figure 7-6
Machining schedu
le
258
260
Table of Contents
Main Page
Default Chapter
3
Preface
3
Table of Contents
7
1 Introduction
17
Product Overview
17
Operator Panel Fronts
18
Overview
18
Keys of the Operator Panel
20
Machine Control Panels
26
Overview
26
Controls on the Machine Control Panel
26
User Interface
29
Screen Layout
29
Status Display
30
Actual Value Window
33
T,F,S Window
34
Current Block Display
35
Operation Via Softkeys and Buttons
36
Entering or Selecting Parameters
37
Pocket Calculator
40
Context Menu
41
Touch Operation
42
Changing the User Interface Language
42
Entering Asian Characters
43
Protection Levels
45
Tool Management
45
Online Help in SINUMERIK Operate
47
2 Setting up the Machine
51
Switching on and Switching off
51
Approaching a Reference Point
52
Referencing Axes
52
User Agreement
53
Operating Modes
55
General
55
Modes Groups and Channels
57
Channel Switchover
57
Settings for the Machine
58
Switching over the Coordinate System (MCS/WCS)
58
Switching the Unit of Measurement
59
Setting the Work Offset
60
Measuring the Tool
62
Measuring a Tool Manually
62
Measuring the Tool Length with the Workpiece as Reference Point
63
Measuring Radius or Diameter
64
Fixed Point Calibration
65
Measuring a Tool with an Electrical Tool Probe
66
Calibrating the Electrical Tool Probe
68
Measuring the Workpiece Zero
69
Overview
69
Sequence of Operations
72
Examples with Manual Swivel
73
Calibrating the Electronic Workpiece Probe
74
Setting the Edge
76
Edge Measurement
78
Measuring a Corner
80
Measuring a Pocket and Hole
83
Measuring a Spigot
90
Aligning the Plane
95
Defining the Measurement Function Selection
97
Corrections after Measurement of the Zero Point
98
Work Offsets
100
Display Active Zero Offset
101
Displaying the Work Offset "Overview
102
Displaying and Editing Base Zero Offset
103
Displaying and Editing Settable Zero Offset
104
Displaying the Zero Offset Details
105
Deleting a Work Offset
106
Measuring the Workpiece Zero
107
Monitoring Axis and Spindle Data
108
Specify Working Area Limitations
108
Editing Spindle Data
109
Displaying Setting Data Lists
110
Handwheel Assignment
111
Mda
113
Loading an MDA Program from the Program Manager
113
Saving an MDA Program
114
Executing an MDA Program
115
Deleting an MDA Program
116
3 Execution in Manual Mode
117
General
117
Selecting a Tool and Spindle
117
T, S, M Windows
117
Selecting a Tool
119
Starting and Stopping a Spindle Manually
120
Position Spindle
121
Traversing Axes
122
Traverse Axes by a Defined Increment
122
Traversing Axes by a Variable Increment
124
Positioning Axes
125
Swiveling
126
Simple Face Milling of Workpiece
130
Default Settings for Manual Mode
133
4 Machining the Workpiece
135
Starting and Stopping Machining
135
Selecting a Program
136
Testing a Program
137
Displaying the Current Program Block
138
Current Block Display
138
Displaying a Basic Block
139
Display Program Level
140
Correcting a Program
141
Repositioning Axes
142
Starting Machining at a Specific Point
143
Use Block Search
143
Continuing Program from Search Target
145
Simple Search Target Definition
145
Defining an Interruption Point as Search Target
146
Entering the Search Target Via Search Pointer
147
Parameters for Block Search in the Search Pointer
148
Block Search Mode
149
Intervening in the Program Sequence
151
Program Control
151
Skip Blocks
153
Overstore
154
Editing a Program
156
Searching in Programs
157
Replacing Program Text
158
Copying/Pasting/Deleting a Program Block
159
Renumber Program
160
Opening a Second Program
160
Editor Settings
162
Displaying G Functions and Auxiliary Functions
163
Selected G Functions
163
All G Functions
165
Auxiliary Functions
166
Displaying the Program Runtime and Counting Workpieces
169
Setting for Automatic Mode
170
5 Simulating Machining
173
Overview
173
Simulation before Machining of the Workpiece
179
Simultaneous Recording before Machining of the Workpiece
181
Simultaneous Recording During Machining of the Workpiece
182
Different Views of a Workpiece
183
Plan View
183
● 3D View
183
Side Views
184
Editing the Simulation Display
185
Entering Blank Details
185
Showing and Hiding the Tool Path
185
Program Control During the Simulation
186
Changing the Feedrate
186
Simulating the Program Block by Block
187
Changing and Adapting a Simulation Graphic
188
Enlarging or Reducing the Graphical Representation
188
Panning a Graphical Representation
189
Rotating the Graphical Representation
190
Modifying the Viewport
191
Defining Cutting Planes
192
Displaying Simulation Alarms
193
6 Creating G Code Program
195
Graphical Programming
195
Program Views
196
Program Structure
199
Basics
200
Machining Planes
200
Current Planes in Cycles and Input Screens
200
Programming a Tool (T)
201
Generating a G Code Program
202
Blank Input
203
Machining Plane, Milling Direction, Retraction Plane, Safe Clearance and Feedrate (PL, RP, SC, F)
205
Selection of the Cycles Via Softkey
206
Calling Technology Functions
211
Hiding Cycle Parameters
211
Setting Data for Cycles
211
Checking Cycle Parameters
212
Changing a Cycle Call
212
Additional Functions in the Input Screens
213
Measuring Cycle Support
214
7 Creating a Shopmill Program
217
Program Views
218
Program Structure
222
Basic Information
223
Machining Planes
223
Polar Coordinates
224
Absolute and Incremental Dimensions
224
Creating a Shopmill Program
226
Program Header
227
Generating Program Blocks
228
Tool, Offset Value, Feed and Spindle Speed (T, D, F, S, V)
229
Defining Machine Functions
231
Call Work Offsets
233
Repeating Program Blocks
233
Specifying the Number of Workpieces
235
Changing Program Blocks
236
Changing Program Settings
237
Selection of the Cycles Via Softkey
238
Calling Technology Functions
242
Additional Functions in the Input Screens
242
Checking Input Parameters
243
Setting Data for Technological Functions
243
Changing a Cycle Call
243
Measuring Cycle Support
244
Example, Standard Machining
246
Workpiece Drawing
247
Programming
247
Results/Simulation Test
259
G Code Machining Program
261
8 Programming Technological Functions (Cycles)
265
Drilling
265
General
265
Centering (CYCLE81)
266
Drilling (CYCLE82)
268
Reaming (CYCLE85)
269
Deep-Hole Drilling (CYCLE83)
270
Boring (CYCLE86)
273
Tapping (CYCLE84, 840)
275
Drill and Thread Milling (CYCLE78)
280
Positioning and Position Patterns
283
Arbitrary Positions (CYCLE802)
284
Position Pattern Line (HOLES1), Grid or Frame (CYCLE801)
285
Circle Position Pattern (HOLES2)
286
Repeating Positions
288
Face Milling (CYCLE61)
289
Rectangular Pocket (POCKET3)
292
Circular Pocket (POCKET4)
295
Rectangular Spigot (CYCLE76)
299
Circular Spigot (CYCLE77)
301
Multi-Edge (CYCLE79)
303
Longitudinal Groove (SLOT1)
305
Circumferential Groove (SLOT2)
308
Open Groove (CYCLE899)
311
Long Hole (LONGHOLE) - Only for G Code Programs
317
Thread Milling (CYCLE70)
319
Engraving (CYCLE60)
323
Contour Milling
328
General
328
Representation of the Contour
328
Creating a New Contour
330
Creating Contour Elements
332
Changing the Contour
336
Contour Call (CYCLE62) - Only for G Code Program
337
Path Milling (CYCLE72)
338
Contour Pocket/Contour Spigot (CYCLE63/64)
342
Predrilling Contour Pocket (CYCLE64)
344
Milling Contour Pocket (CYCLE63)
347
Residual Material Contour Pocket (CYCLE63)
349
Milling Contour Spigot (CYCLE63)
351
Residual Material Contour Spigot (CYCLE63)
353
Turning - Only for G Code Programs
355
General
355
Stock Removal (CYCLE951)
355
Groove (CYCLE930)
358
Undercut Form E and F (CYCLE940)
360
Thread Undercut (CYCLE940)
362
Thread Turning (CYCLE99)
365
Thread Chain (CYCLE98)
373
Cut-Off (CYCLE92)
376
Contour Turning - Only for G Code Programs
378
General Information
378
Representation of the Contour
379
Creating a New Contour
380
Creating Contour Elements
382
Changing the Contour
387
Contour Call (CYCLE62)
388
Stock Removal (CYCLE952)
390
Stock Removal Residual (CYCLE952)
394
Grooving (CYCLE952)
396
Grooving Residual Material (CYCLE952)
398
Plunge Turning (CYCLE952)
400
Plunge Turning Residual Material (CYCLE952)
403
Further Cycles and Functions
406
Swiveling Plane/Tool (CYCLE800)
406
Swiveling Tool (CYCLE800)
414
Swiveling Tool/Preloading Milling Tools - Only for G Code Program (CYCLE800)
414
Swiveling Tool/Orienting Milling Tools - Only for G Code Program (CYCLE800)
415
High-Speed Settings (CYCLE832)
416
Subroutines
418
Further Cycles and Functions Shopmill
420
Transformations
420
Translation
421
Rotation
422
Scaling
423
Mirroring
424
Straight or Circular Machining
425
Programming a Straight Line
427
Programming a Circle with Known Center Point
428
Programming a Circle with Known Radius
429
Helix
430
Polar Coordinates
431
Straight Polar
432
Circle Polar
433
Obstacle
434
9 Multi-Channel View
435
Multi-Channel View in the "Machine" Operating Area
435
Setting the Multi-Channel View
438
10 User Variables
441
Overview
441
R Parameters
442
Global GUD
443
Channel GUD
444
Local LUD
445
Program PUD
446
Searching for User Data
447
Defining and Activating User Variables
447
11 Teaching in a Program
449
Overview
449
General Sequence
449
Inserting a Block
450
Input Parameters for Teach-In Blocks
451
Teach-In Via Window
452
General
452
Teach in Rapid Traverse G0
454
Teach in Straight G1
454
Teaching in Circle Intermediate and Circle End Point CIP
454
Teach-In a Spline
455
Editing a Block
456
Selecting a Block
457
Deleting a Block
458
12 Tool Management
461
Lists for the Tool Management
461
Magazine Management
462
Tool Types
463
Tool Dimensioning
465
Tool List
472
Additional Data
474
Creating a New Tool
475
Measuring the Tool
477
Managing Several Cutting Edges
477
Delete Tool
478
Loading and Unloading Tools
479
Selecting a Magazine
480
Tool Wear
482
Reactivating a Tool
484
Tool Data OEM
485
Magazine
486
Positioning a Magazine
488
Relocating a Tool
488
Sorting Tool Management Lists
490
Filtering the Tool Management Lists
491
Specific Search in the Tool Management Lists
492
Displaying Tool Details
493
Changing a Tool Type
494
13 Program Management
495
Overview
495
NC Memory
498
Local Drive
498
USB Drives
499
Opening and Closing the Program
500
Executing a Program
501
Creating a Directory/Program/Job List/Program List
503
Creating a New Directory
503
Creating a New Workpiece
504
Creating a New G Code Program
505
Creating a New Shopmill Program
506
Storing any New File
506
Creating a Joblist
507
Creating a Program List
509
Creating Templates
510
Displaying the Program in the Preview
511
Selecting Several Directories/Programs
511
Copying and Pasting a Directory/Program
513
Deleting a Program/Directory
515
Renaming File and Directory Properties
516
Extcall
517
Backing up Data
519
Generating an Archive in the Program Manager
519
Generating the Archive Via Series Startup
520
Reading in an Archive
522
Setup Data
523
Backing up Setup Data
523
Reading-In Set-Up Data
525
V24
527
Reading-In and Reading-Out Archives
527
Setting V24 in the Program Manager
529
14 Setting up Drives
531
Overview
531
Setting up Drives
532
15 Ht 8
535
HT 8 Overview
535
Traversing Keys
538
Machine Control Panel Menu
539
Virtual Keyboard
540
Calibrating the Touch Panel
542
16 Easy Message (828D Only)
543
Overview
543
Activating Easy Message
544
Creating/Editing a User Profile
545
Setting-Up Events
546
Logging an Active User on and off
548
Displaying SMS Logs
549
Making Settings for Easy Message
550
17 Easy Extend (828D Only)
551
Overview
551
Enabling a Device
552
Activating and Deactivating a Device
553
Commissioning Easy Extend
554
18 Service Planner (828D Only)
555
Performing and Monitoring Maintenance Tasks
555
Set Maintenance Tasks
557
19 Ladder Viewer and Ladder Add-On (828D Only)
559
PLC Diagnostics
559
Structure of the User Interface
560
Control Options
561
Displaying PLC Properties
563
Displaying and Editing NC/PLC Variables
563
Displaying and Editing PLC Signals
564
Displaying Information on the Program Blocks
565
Downloading a PLC User Program
566
Editing the Local Variable Table
567
Creating a New Block
569
Editing Block Properties
570
Inserting and Editing Networks
570
Editing Network Properties
572
Displaying and Editing Symbol Tables
573
Inserting/Deleting a Symbol Table
574
Searching for Operands
575
Displaying the Network Symbol Information Table
576
Displaying/Canceling the Access Protection
577
Displaying Cross References
577
20 Alarms, Error Messages, and System Alarms
579
Displaying Alarms
579
Displaying an Alarm Log
581
Displaying Messages
581
PLC and NC Variables
582
Displaying and Editing PLC and NC Variables
582
Saving and Loading Screen Forms
586
Loading PLC Symbols
587
Version
588
Displaying Version Data
588
Save Information
589
Logbook
590
Displaying and Editing the Logbook
590
Making/Searching for a Logbook Entry
591
Creating Screenshots
592
Remote Diagnostics
593
Setting Remote Access
593
Permit Modem
595
Request Remote Diagnostics
595
Exit Remote Diagnostics
596
Appendix
597
Feedback on the Documentation
597
A.1 Feedback on the Documentation
597
Overview
599
A.2 Overview
599
Index
601
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