Crescent CS7010 - Electrical Schematic (Ladder Diagram); Sheet 1, Main Controller Part 1

24 - Electrical System 121Service Manual – CS7010™
Electrical Schematic (Ladder Diagram)
56511580, Rev B
Sheet 1, Main Controller Part 1
FORMS.DSN - D SIZE FORM 1/12/99
AS NOTED.
UNITS IN [ ] ARE ISO METRIC
DIM. IN [ ] ARE MM.
NOTES UNLESS OTHERWISE
SPECIFIED
1. ALL DIMENSIONS IN INCHES.
2. DO NOT SCALE D RAWING.
3. ALL DIMENSIONS APPLY AFTER
PLATING AND HEAT TREATING,
BUT BEFORE PAINTING.
4. REMOVE ALL BURRS AND SHARP
EDGES.
APPROVED
APPROVED
APPROVED
CHECKED
FIRST USED ON SHEETASSY.
SIZE
CODE RE V.DWG. NO.
TITL E
D
SCALE
DRAWN
PROJ ENG
B
ORCAD
A
1
B C D E F G
A B C D E F G
2
3
4
5
1
2
3
4
5
BROOKLYN PARK, MINNESOTA AND IT HAS BEEN ISSUED WITH THE UNDERSTANDING THAT I T W ILL NOT BE REPRO-
DWG. NO.
THIS DRAWING AND THE DESIGN REPRESENTED HEREON IS THE PROPER TY OF NILFISK, INC.,
DUCED NOR COPIED NOR USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT WAS ISSUED AND RECIPIENT
REV
SHEET
APPDECO DAT E
A
CONFIDENTIAL
DFTM
AGREES TO R ETURN IT UPON REQUEST.
REVISIONS
JSB
SMJ
1 OF 11
LADDER DIAGRAM
1 OF 11
A1
MAIN MACHINE
CONTROLLER
START
KSI
SEAT SWITCH
E-STOP
INTERLOCK
12V INPUTJ1-21
J1-19
J1-6
J1-23
J1-10
J1-12
J1- 11
J1-30
J1-22
J2-15
J2-20
J1-1
J1-2
J1-9
J1-7
J1-4
J2-23
J1-3
J1-13
VACC2
VACC1
VACC2
J1-29
56511580
56511580
11-22-16
CS7010
(PP) TO 2F1
TO 1A4, 1D2
TO 1B1
BROOKLYN PARK, MINNESOTA 55445
NILFISK
CAN0 H
CAN0 L
CAN1 H
CAN1 L
J2-1
J2-2
J2-12
J2- 11
J2-16
RING TERMINAL X142
IS CONNECTED TO
RELEVANT SENSOR
LIQUID PROPANE
ENGINE
DIESEL AND
PETRO ENGINES
OR
POWER OUTLET
OPTION
A-12748
RELEASE
TO 1B1
(R) OIL PRESSURE
LEV ENGINE
DIESEL
PETRO
LP (LEV)
7A4
7A5
7A4
7A3
7A1
7A2
7A2
8A3
8A5
8A4
8A4
8A2
8A5
9A5
9A5
9A4
9A4
9A4
9A2
9A4
9A5
7A1 8A1 9A1
7E5 - DIESEL
8E5 - PETRO
9E2 - LP (LEV)
7C1
7D1
8C2
8E2
9D1
9E1
5-18-17
5-18-17
JSB
SMJ
11B2 (NO READER)
(EE) TO 11B4 (W/READER)
11F3 (NO MODULE)
SEE SHEET 11 WITH TELEMATRICS
JUMPERED AS SHOWN WITH NO MODULE
(NO READER) 11B2
(W/READER) 11B4
(NO READER) 11B2
(W/READER) 11B4
UPDATE: VARIOUS FLAG NOTES
SHEET 1 UPDATE: TELEMATICS AT SWITCH (B2)
SHEET 11 REV:TRACKCLEAN
A-12748 6-20-17
B
JSB JSB
RED
YEL
GRN
SHIELD
BLK
BLK-ORN
YEL-BRN
ORN
PNK
ORN
RED VIO
VIO-RED
BLK
GRY
GRN-YEL
TAN-RED TAN-RED
GRY-BLU GRY-BLU
GRY-ORN GRY-ORN
BLU-PNK BLU-PNK
PNK PNK
ORN-BLK
WHT-ORN
BLK
TAN-WHT
ORN
RED
PNK
GRY-ORN
RED
ORN
ORN
YEL-RED
RED
GRN-WHT
YEL-WHT
GRN
BRN-ORN
GRY-ORN
BRN-ORN
ORN-BLK
ORN
BLK
GRN-BLU
ORN
GRN-BLU
ORN
ORN
VIO
VIO
YEL-BRN
BLK
GRY
GRN-YEL
YEL-RED
(BB) TO 5B4 (DRIVE CONTROLLER, A4)
(F) TO 4B4 (POWER MODULE, A3)
(P) RUN SIGNAL
(Q) COOLANT TEMP
(S) MIL (GND)
(T) THROTTLE 1 OUTPUT
(W) THROTTLE 2 OUTPUT
(X) START
(Y) IGITION
(Z) GLOW PLUG
(E) TO 3A3 (POWER MODULE, A2)
(A) TO 3A1
(B) TO 2A1
B-
(J1) TO 3E3 (POWER MODULE A2) CAN0 H
(L2) TO 5E4 (DRIVE CONTROLLER A4) CAN0 L
(M1) TO 4E4 (POWER MODULE A3) CAN1 H
(N2) TO (TRACKCLEAN) CAN1 L
(G) TO 5B4 (DRIVE CONTROLLER, A4)
(H) TO 6A2 (STEERING CONTROLLER, A5)
(AA) TO 5B4 (DRIVE CONTROLLER, A4)
(K2) TO 6B5 (STEERING CONTROLLER A5) CAN0 L
(J2) TO 3E3 (POWER MODULE A2) CAN0 L
(K1) TO 6B5 (STEERING CONTROLLER A5) CAN0 H
(L1) TO 5E4 (DRIVE CONTROLLER A4) CAN0 H
(M2) TO 4E4 (POWER MODULE A3) CAN1 L
(N1) TO (TRACKCLEAN) CAN1 H
(HH) TO
(LL) BOND GND
(KK) STARTER B+ BONDING
(MM) STARTER B+
+12V
Y1
CLUTCH HIGH PRESSURE PUMP
X137-4
OFF
ON
ST
SW1
SWITCH, IGN.
BAT
ON ST
X169
+5V
X45-5
K1
MAIN RELAY
1 2
+12V
X142
K1
MAIN RELAY
1 2
F1
FUSE, 400 A.
1 2
X45-6
F2
FUSE, 20 A.
1 2
X166
X137-9
X137-8
BT1
BATTERY, 36VDC
+ -
CB2
VACC2 25 AMP
1 2
X45-12
SW2
SW, E-STOP
+3.3V
X201-8
CB1
IGNITION SW 5 AMP
1 2
R1
FUEL LEVEL SENDER
1 2
X18-2
X137-2
+5V
SW3
SW, SEAT
1 2
+12V
X137-10
CB3
15A
12
X137-11
X45-1
B-
X137-5
X45-3
X130
A
B
X137-6
120Ohm
X45-7
X201-11
X45-4
X18-5
+12V
120Ohm
X137-12
+5V
+12V
SW4
SW, BATTERY INTERLOCK
1 2
K1
MAIN RELAY
X45-10
X45-9
X137-1
G
42V ALTERNATOR
G1
+
-
E
A
B
C
X137-3
BT2
BATTERY, 12VDC
+ -
X45-2
X45-8
+12V
X137-7
X45-11
SW5
SW, LOW LP PRESSURE
1 2