24 - Electrical System 132Service Manual – CS7010™
Wiring Harness Diagram
56511581, Rev A, 9-01-2017
Sheet 1: Main Harness 1
CONFIDENTIAL
THIS DRAWING AND THE DESIGN REPRESENTED HERON IS THE PROPERTY OF NILFISK INC.,
BROOKLYN PARK, MINNESOTA AND IT HAS BEEN ISSUED WITH THE UNDERSTANDING THAT IT WILL NOT BE REPRO-
DUCED NOR COPIED NOR USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT WAS ISSUED AND RECIPIENT
AGREES TO RETURN IT UPON REQUEST.
NAN/A
DIM. IN [ ] ARE MM.
UNITS IN [ ] ARE ISO METRIC
AS NOTED.
SIZE
PRO-E DATA
APPROVED
NOTES UNLESS OTHERWISE
SPECIFIED
1.ALL DIMENSIONS IN INCHES.
2.DO NOT SCALE DRAWING.
3.ALL DIMENSIONS APPLY AFTER
PLATING AND HEAT TREATING,
BUT BEFORE PAINTING.
4.REMOVE ALL BURRS AND SHARP
EDGES.
APPROVED
APPROVED
PROJ ENG
CHECKED
DRAWN
MATERIAL: SEE PRO-E BOM
FINISH/COLOR: N/A
REVISIONS
APPDDFTM
DATEECOREV
SHEET
DWG NO
REV
DWG NO
TITLE
SHEET
ASSY
SCALE
FUO
E
-NOTES-
A-12748
1
2
43
1
2
1
2
M
CONN
-+
+-
1
2
43
1
2
43
10
68
24
1
2
1
2
1
2
M
CONN
-+
M
CONN
-+
STEERING CONTROLLER
POWER MODULE A2
POWER MODULE A3
HOPPER INTERLOCK
TROUBLE LIGHT
BRAKE SWITCH
LAMP, FLASHING
SWITCH, EXTENDED SCRUB
LOW PRESSURE PUMP
HOPPER
HOPPER
12V POWER OUTLET
CAN BUS CONNECTOR
MAIN CONTROLLER
A2 PROGRAMMER
A3 PROGRAMMER
M
CONN
-+
TO POWER HARNESS
10
68
24
A
RELEASE
5-18-17
NILFISK INC.
BROOKLYN PARK, MN 55443
SPRINGDALE, AR 72764
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
G G
H H
HOPPER HARNESS
X112 CONNECTOR
TO
HOPPER HARNESS
X113 CONNECTOR
TO
TO
X137 CONNECTOR
ENGINE INTERFACE HARNESS
12V Power
Receptacle
(OPTIONAL)
UPDATE:
X38 4-520447-2 WAS 33459
X39 4-520447-2 WAS 33459
X40 2-520183-2 WAS 2-34112-2
X41 2-520183-2 WAS 2-34112-2
MOVE:
W135 FROM SPL-17 TO J6-11,
W105 FROM J6-4 TO J6-6,
W062 FROM SPL-14 TO SPL-24,
W061 FROM SPL-15 TO SPL-23,
W103 FROM J6-1 TO J6-3,
W120 FROM J6-35 TO J6-28,
W162 FROM X54 TO J6-1,
W136 FROM X98-1 TO X98-8,
W289 FROM SPL-35 TO X137-7
W290 FROM SPL-35 TO X137-3
W135 FROM J6-6 TO J6-11
W105 FROM J6-11 TO J6-6
ADD: W343, W346
DEL: X2, W153, W200, SPL-17,
SPL-18, SPL-19, SPL-35, W292,
X143, W282, X140, W137, W138
MOVE:
W091 FROM X91-3 TO X91-2
W092 FROM X91-2 TO X91-3
UPDATE:
W175 X104-1 WAS X104-2
W176 X104-2 WAS X104-1
ADD:
W347
ADD:
W004
UPDATE:
X44 AT06-2S-RD01 WAS 12010973
X48 AT06-2S-RD01 WAS 12010973
X93 AT06-2S-RD01 WAS 12010973
X94 AT06-2S-RD01 WAS 12010973
X102-1 W166 WAS W028
X102-2 W028 WAS W166
X101-1 W163 WAS W033
X101-2 W033 WAS W163
1 OF 8
A
JSB
SMJ
5-18-17
CS7010
DIAGRAM-WIRING
56511581
JSB
56511581
1
SW6
SWITCH, HOPPER INTERLOCK
X44
1
2
CONTACTOR, WHEEL DRIVE
K4
F1
400A
X45
1
2
3
4
5
6
7
8
9
10
11
12
X42
1
2
3
4
5
6
7
8
9
10
X43
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
X19
CB1
VACC1
5 AMP
X20
M11
MOTOR, HYD PUMP
X1
1
2
X35X34
X32
X33
H2
HORN
GRY-BLU,18,W001
GRY-ORN,18,W002
WHT-ORN,18,W003
BRN,16,W005
BLU-PNK,16,W009
YEL-RED,18,W020
GRY,18,W022
ORN-YEL,18,W025
BRN-RED,16,W026
VIO-BRN,18,W035
WHT-GRN,18,W043
GRY-VIO,18,W048
YEL-VIO,18,W049
GRN-YEL,18,W050
YEL-RED,18,W051
TAN-RED,18,W055
TAN-WHT,18,W058
RED-BRN,16,W068
TAN-BLU,16,W069
ORN-BLK,16,W073
ORN-GRY,16,W078
WHT-BLK,16,W082
BLU-ORN,16,W083
CONTACTOR, POWER MODULE A2
K2
CONTACTOR, POWER MODULE A3
K3
X26X25
X31X30
X27 X29
X22
RELAY, MAIN
K1
X21
X15 X16
X6X5
CB2
VACC2
25 AMP
CB3
POWER OUTLET(OPTIONAL)
15 AMP
RED,14,W142
RED,10,W143
RED-VIO,10,W144
VIO,16,W145
RED,6,W146
RED,6,W147
RED,1,W148
RED,10,W149
X36X37
CB4
STEER BY WIRE
25 AMP
BRN-GRY,10,W150
X7
YEL-BRN,14,W152
YEL-BRN,16,W006
YEL-BRN,18,W154
BLK-ORN,16,W019
VIO-RED,16,W013
BRN-ORN,14,W155
BRN-BLU,18,W060
BRN-GRN,18,W074
VIO-GRN,18,W098
TAN-ORN,18,W088
YEL-BLU,18,W121
YEL-BLK,18,W156
ORN,18,W201
VIO,18,W163
SPL-2
VIO,10,W164
VIO,16,W165
VIO,16,W165
VIO,16,W166
VIO,18,W167
VIO,18,W168
VIO,18,W168
VIO,18,W169
VIO,16,W170
VIO,16,W170
VIO,16,W172
BLU-GRY,12,W174
GRN-GRY,10,W175
GRN-GRY,10,W177
GRN-GRY,10,W179
BLU-GRY,14,W181
BLU-GRY,14,W181
GRY-GRN,18,W184
BLU-BLK,18,W186
ORN-RED,18,W052
WHT-BRN,14,W191
BLK-WHT,14,W192
BLU-GRY,16,W124
BLU-GRY,16,W124
BRN-YEL,16,W125
ORN-RED,16,W126
BLU-GRY,12,W133
BLU-GRY,12,W188
GRY-WHT,10,W190
BLK,18,W195
BLK,18,W195
GRN-GRY,12,W198
RED,1,W182
ORN,18,W202
BLK,18,W212
BLK,16,W027
BLK,16,W034
BLK,16,W038
BLK,16,W041
BLK,18,W070
BLK,6,W213
BLK,1,W214
BLK,10,W215
BLK,18,W108
BLK,6,W216
BLK,18,W220
BLK,16,W221
BLK,18,W122
BLK,18,W122
BLK,18,W123
BLK,18,W123
PNK,16,W007
ORN,16,W224
X23
BLK,18,W084
M1
MOTOR, MAIN BROOM
X107
1
2
BLU-GRY,10,W187
BLU-GRY,10,W187
WHT-VIO,10,W102
X82
1
2
3
4
5
6
M6
MOTOR, MAIN BROOM ACTUATOR
BLK-GRY,18,W086
TAN-VIO,18,W085
TAN-RED,18,W057
BLU-BLK,18,W185
GRY-GRN,18,W183
5-18-17
X9 X10
X11 X12
X14
BLK-YEL,18,W322
BRN-GRY,14,W323
BLK,14,W324
BLK,14,W324
BLK,20,W327
SPL-43
BLK,14,W173
MAIN BROOM POSITION
R3
123
X28
SPL-42
YEL-BRN,16,W334
VIO,16,W171
BLK,16,W211
X3 X4
X185
X182
X131
X176
X177
X178
X179
BLK,18,W157
BLK,18,W335
SPL-44
BLK,16,W196
SPL-45
BLK,14,W217
SPL-46
BLK,12,W331
X183
X181
X24
SPL-4
SPL-3
VIO,12,W336
VIO,14,W337
X46
X186
X187
X188
X189
M17
MOTOR, DECK ACTUATOR
X100
1
2
GRN-VIO,16,W059
RED-GRY,16,W064
X180
BLK,18,W139
RED,18,W219RED,18,W219
X17
BLK,14,W341
SPL-48
RELAY, STEERING
K5
X38 X39
GRN-ORN,16,W343
X40 X41
ORN-BLK,18,W004
SMJ
PNK-BRN,16,W104