24 - Electrical System 133Service Manual – CS7010™
Sheet 2: Main Harness 2
CONFIDENTIAL
THIS DRAWING AND THE DESIGN REPRESENTED HERON IS THE PROPERTY OF NILFISK INC.,
BROOKLYN PARK, MINNESOTA AND IT HAS BEEN ISSUED WITH THE UNDERSTANDING THAT IT WILL NOT BE REPRO-
DUCED NOR COPIED NOR USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT WAS ISSUED AND RECIPIENT
AGREES TO RETURN IT UPON REQUEST.
NAN/A
DIM. IN [ ] ARE MM.
UNITS IN [ ] ARE ISO METRIC
AS NOTED.
SIZE
PRO-E DATA
APPROVED
NOTES UNLESS OTHERWISE
SPECIFIED
1.ALL DIMENSIONS IN INCHES.
2.DO NOT SCALE DRAWING.
3.ALL DIMENSIONS APPLY AFTER
PLATING AND HEAT TREATING,
BUT BEFORE PAINTING.
4.REMOVE ALL BURRS AND SHARP
EDGES.
APPROVED
APPROVED
PROJ ENG
CHECKED
DRAWN
MATERIAL: SEE PRO-E BOM
FINISH/COLOR: N/A
REVISIONS
APPDDFTMDATEECOREV
SHEET
DWG NO
REV
DWG NO
TITLE
SHEET
ASSY
SCALE
FUO
E
-NOTES-
123
3
B1
B
12
E-STOP
VACC1
INTERLOCK
MAIN RELAY
MAIN RELAY
KSI
CAN0 H
CAN0 L
DUMP DOOR POSN
K2
CAN0 H
CAN0 L CAN1 L
CAN1 H
KSI COIL RETURN
SEAT SWITCH
CAN0 H
HIGH SIDE OUT
CAN0 LCAN0 L
CAN0 H
KSI
SEAT SWITCH
START INPUT
KSI
CAN CONNECTOR
A2 PROGRAMMERA3 PROGRAMMER
MAIN CONTROLLER
BATTERY INTERLOCK
POWER MODULE A3
POWER MODULE A2
CONTACTOR K2
CONTACTOR K3
DRIVE CONTROLLER
STEERING CONTROLLER
LIMIT SWITCHES
KSI
TRACKCLEAN
CAN1 L
CAN1 H
E-STOP
ENGINE HARNESS
SEAT SWITCH
LIMIT SWITCHES
E-STOP
KSI FROM TRACKCLEAN
SEE SHEET ONE
GND
B+
NILFISK INC.
BROOKLYN PARK, MN 55443
SPRINGDALE, AR 72764
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
G G
H H
TORQUE FEEDBACK
DEVICE (TFD)
2 OF 8
A
JSB
SMJ
5-18-17
CS7010
DIAGRAM-WIRING
56511581
56511581
2
SW1
SWITCH, IGNITION
X55X54
X47
A
B
C
SW9
SWITCH, BRAKE
X48
1
2
SW2
SWITCH, EMERGENCY
X49X50
SW3
SWITCH, SEAT
X51
1
2
J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
J2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
GRY-BLU,18,W001
GRY-ORN,18,W002
WHT-ORN,18,W003
BRN,16,W005
YEL-ORN,18,W008
BLU-PNK,16,W009
WHT-YEL,18,W014
BLU-YEL,18,W015
WHT-RED,18,W016
BLU-RED,18,W017
GRN-BRN,18,W018
YEL-RED,18,W020
GRY,18,W022
TAN-RED,18,W024
ORN-YEL,18,W025
BRN-RED,16,W026
RED-YEL,16,W028
ORN-BLU,18,W031
YEL-GRN,18,W032
VIO-ORN,18,W033
VIO-BRN,18,W035
WHT-GRN,18,W043
ORN-GRY,18,W044
ORN-GRY,18,W044
GRY-YEL,18,W045
YEL-WHT,18,W047
GRN-WHT,18,W046
GRY-VIO,18,W048
YEL-VIO,18,W049
GRN-YEL,18,W050
YEL-RED,18,W051
TAN-RED,18,W055
VIO-GRN,18,W021
VIO-GRN,18,W021
TAN-WHT,18,W058
J3
POWER MODULE A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
RED-BRN,16,W068
TAN-BLU,16,W069
VIO-BLU,16,W071
BRN-WHT,16,W072
J4
POWER MODULE A3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ORN-BLK,16,W073
ORN-GRY,16,W078
WHT-BLK,16,W082
BLU-ORN,16,W083
J5
DRIVE CONTROLLER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
ORN,18,W087
WHT-BLK,18,W100
WHT-BLK,18,W100
BRN-RED,18,W094
BRN-RED,18,W094
VIO-BLK,18,W099
VIO-BLK,18,W099
PNK-BLU,18,W092
TAN-BLK,18,W091
J6
STEERING CONTROLLER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
SW4
SWITCH, BATTERY INTERLOCK
X52
1
2
ORN,18,W103
WHT-BLU,18,W110
GRN-GRY,18,W111
GRN-BLK,18,W112
ORN-RED,18,W119
ORN,18,W120
GRN-GRY,18,W127
GRN-BLK,18,W128
SPL-16
SPL-20
SPL-21
X56
1
2
3
4
5
6
RED-GRN,18,W116
RED-GRN,18,W116
GRN-GRY,18,W131
GRN-GRY,18,W131
GRN-BLK,18,W132
GRN-BLK,18,W132
BRN-GRN,18,W117
BRN-GRN,18,W117
RED-BLU,18,W136
ORN,18,W097
BLK-PNK,18,W090
PNK-RED,18,W089
TAN-RED,18,W096
VIO,16,W029
VIO,16,W030
VIO,16,W145
SPL-11
YEL-BRN,16,W006
YEL-BRN,18,W154
BLK-ORN,16,W019
VIO-RED,16,W013
BRN-BLU,18,W060 BRN-GRN,18,W074
VIO-GRN,18,W098
TAN-ORN,18,W088
YEL-BLU,18,W121
YEL-BLK,18,W156
GRY-ORN,18,W010
GRY-ORN,18,W010
SPL-7
GRN-BLU,18,W011
GRN-BLU,18,W011
PNK,18,W093
PNK,18,W093
SPL-15
SPL-14
ORN,18,W201
X58
B+
X59
B-
X60
M1
X61
M2
X62
M3
X63
M4
X64
M5
BLU-GRY,12,W174
GRY-BLK,10,W176
BLU-GRN,10,W178
BLU-WHT,10,W180
SPL-13
GRY-GRN,18,W042
GRY-GRN,18,W184
SPL-12
BLU-BLK,18,W039
BLU-BLK,18,W186
ORN-RED,18,W052
WHT-BRN,14,W191
BLK-WHT,14,W192
X65
B+
X66
B-
X71
M5
X70
M4
X69
M3
BRN-YEL,16,W125
ORN-RED,16,W126
GRY-RED,12,W134
ORN-BLU,12,W189
GRY-WHT,10,W190
YEL,18,W036
GRN,18,W037
YEL,18,W101
YEL,18,W101
GRN,18,W095
GRN,18,W095
GRN-GRY,12,W198
X72
X73
X74
U_Drive
X75
V_Drive
X76
W_Drive
RED,1,W182X77
X78
X79
X80
X81
ORN,18,W023
ORN,18,W023
ORN,18,W067
ORN,18,W067
SPL-10
ORN,18,W129
ORN,18,W081
ORN,18,W081
SPL-9
ORN,18,W202
SPL-22
ORN,18,W203
ORN,18,W203
ORN,18,W204
ORN,18,W109
ORN,18,W109
ORN,18,W205
SPL-47
BLK,18,W212
BLK,16,W027
BLK,16,W034
BLK,16,W038
BLK,16,W041
BLK-YEL,18,W056
BLK,18,W070
BLK,6,W213
BLK,1,W214BLK,10,W215
BLK,18,W108
BLK,6,W216
PNK,16,W007
ORN,16,W224
RED,6,W225
RED,6,W226
RED,6,W227
BRN,12,W228
RED,12,W229
WHT,12,W230
YEL,18,W061
YEL,18,W061
GRN,18,W062
GRN,18,W062
GRN-WHT,18,W075
GRN-WHT,18,W075
YEL-WHT,18,W076
YEL-WHT,18,W076
BLK,18,W084
WHT-VIO,10,W102
BLK-GRY,18,W086
TAN-VIO,18,W085
TAN-RED,18,W057
BLU-BLK,18,W185
GRY-GRN,18,W183
SPL-40
BLK-YEL,18,W322
BLK-YEL,18,W222
YEL-WHT,20,W325
YEL-WHT,20,W325
GRN-WHT,20,W326
GRN-WHT,20,W326
BLK,20,W327
YEL,20,W328
YEL,20,W328
GRN,20,W329
GRN,20,W329
J10
1
2
3
4
J11
1
2
3
4
POT, FOOT PEDAL THROTTLE
R4
123
ORN-YEL,18,W063
ORN-YEL,18,W063
ORN-WHT,18,W066
ORN-WHT,18,W066
ORN-VIO,18,W065
ORN-VIO,18,W065
BLK,18,W157
PNK-YEL,18,W077
PNK-YEL,18,W077
BLK,18,W335
PNK-VIO,18,W079
PNK-VIO,18,W079
PNK-WHT,18,W080
PNK-WHT,18,W080
GRN-VIO,16,W059
RED-GRY,16,W064
YEL,18,W197
YEL,18,W197
GRN,18,W115
GRN,18,W115
SPL-8
GRY-ORN,18,W206
BLK,18,W105
SPL-24
SPL-23
X18
1
2
3
4
5
6
BLK,18,W139
RED,18,W219
YEL-WHT,18,W193
YEL-WHT,18,W193
GRN-WHT,18,W194
GRN-WHT,18,W194
GRN-ORN,16,W343
ORN-GRN,18,W346
ORN-GRN,18,W346
BLK,18,W135
BLK,18,W135
X53
VIO-WHT,18,W162
VIO-WHT,18,W162
YEL-RED,18,W118
VIO-GRY,18,W106
WHT-GRY,18,W107
WHT-PNK,18,W114
VIO-PNK,18,W113
GRY-ORN,18,W347
GRY-ORN,18,W347
SPL-26
ORN,18,W207
ORN,18,W208
ORN,18,W160
ORN,18,W160
PNK,18,W159PNK,18,W012
PNK,18,W012
ORN-BLK,18,W004
J8
1
2
3
4
5
6
X201
1
2
3
4
5
6
ORN,18,W209
ORN,18,W209
ORN,18,W210
ORN,18,W210
ORN,18,W130
ORN,18,W130ORN,18,W352
A
X67
M1
X68
M2
PNK-BRN,16,W104
SPL-58
GRN-BLU,18,W396
GRN-BLU,18,W397
GRN-BLU,18,W396