Lexmark W840 - 2000-Sheet Dual Input (TTM)-Media Guide Rack and Pinion Removal

4-62 Options Service Manual
4024-XXX
7. Remove two E-clips with a prying tool securing the two small pulleys (D) on the front of the frame
assembly.
8. Remove two small guides (E) and the two small pulleys (D).
9. Remove the tray 3 front cables (C) from the bottom plate (F).
Note: Before re-installing:
– It is recommended that all four cables be replaced.
– Ensure tray 3 front cables (C) are not twisted or kinked.
– Route the cables properly as shown in the figure.
– Replace the cables by setting the frame assembly (B) on its side as shown in the figure.
2000-sheet dual input (TTM)—media guide rack and pinion removal
1. Remove the tray 3 assembly. See “2000-sheet dual input (TTM)—tray 3 assembly removal” on
page 4-56.
2. Place the tray 3 assembly on its right side.
3. Remove the e-clip securing the pinion gear (A) to the frame assembly (B).
4. Remove the pinion gear (A).
5. Remove the four screws securing the two rack gears (C) to the frame assembly (B).