FPT CURSOR Series - Page 151

SECTION 6 - GENERAL MECHANICAL OVERHAUL
3
CURSOR SERIES
Print P4D32C006 E Base - 03/2015
Page
- Measuring the piston pin diameter 44..........
- Conditions for correct pin-piston coupling 45....
- Measuring seal rings 45.....................
- Connecting rod checks 46...................
- Axis alignment check 48....................
- Torsion check 48..........................
- Bending check 49..........................
- Connecting rod small end bush check 49.......
- Piston assembly 49.........................
- Fitting circlips 50..........................
CYLINDER HEAD OVERHAUL 50.............
- Main operation 50.........................
- Valve removal 50..........................
- Checking the planarity of the head
on the cylinder block 51....................
- Valve descale and check 51..................
- Regrinding - replacing the valve seats 52........
- Replacing the valve guides 53.................
- Checking protrusion of injectors 53............
- Valve spring check 53.......................
- Valve assembly 53.........................
- Mounting the oil seal ring 54.................
TIMING SYSTEM ASSEMBLY 54...............
- Main operation 54.........................
- Change transmission gear bushing. 54..........
- Replacement of the dual idle gear bushes 55.....
- Tolerance characteristics 57..................
- Class of importance product characteristics 57...
- Camshaft bushings check 58.................
- Replacing camshaft bushings using beater 59.....
Page
- Rocker shaft check 60......................
- Exhaust valve rocker arm check 61............
- Intake valve rocker arms check 61.............
ENGINE ASSEMBLY 61......................
- Crankcase compoennts 61
...................
- Oil sprayer assembly 61.....................
- Main bearings assembly 61...................
- Crankshaft assembly 62.....................
- Main bearings and pin clearance measurement 62.
- lower crankcase assembly 63.................
- DIAGRAM OF TIGHTENING SEQUENCE OF
LOWER CRANKCASE FIXING SCREWS 65....
- Big end half-bearing fitting 66.................
- Assembling connecting rod - piston assemblies in
the cylinder liners 66.......................
- Crankpin fitting clearance check 67............
- Checking crankshaft shoulder clearance 68......
ASSEMBLY OF ENGINE AT BENCH
(COMPONENTS AT THE BOTTOM) 68......
- Suction strainer installation 68................
- Oil sump assembly 68......................
ASSEMBLY OF ENGINE AT BENCH
(COMPONENTS AT THE TOP PART 1) 69....
- Cylinder head assembly 69..................
ASSEMBLY OF ENGINE AT BENCH
(COMPONENTS AT THE REAR PART 1) 70...
- Installing the oil pump 70....................
- Double gear assembly 70....................
- Fitting flywheel case 71.....................
- Crankshaft rear gasket assembly 72............
- Engine support Assembly 72.................
- Engine flywheel assembly 72.................