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SECTION 6 - GENERAL MECHANICAL OVERHAUL
CURSOR SERIES
Base - 03/2015 Print P4D32C006 E
Figure 109
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Fitthepin(2)andfastenitonthepiston(1)withthecirclips
(3).
Fitting circlips
Figure 110
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To fit the circlips (1) on the piston (2) use the pliers 99360184
(3).
Position the rings so that the word ”TOP” (4) is facing
upwards, direct the ring openings so they are staggered 180˚
apart.
CYLINDER HEAD OVERHAUL
Main operation
Before removing cylinder head, check hydraulic tightness using
specific tool; in case of leaks not caused by core plugs or
threaded plugs, replace cylinder head.
NOTE When replacing the cylinder head, it is supplied
as a spare part with a threaded plug, which must
be removed during assembly.
NOTE In case of plugs removal/replacement, when
assembling apply sealant Loctite 121078 on the
plugs.
Valve removal
NOTE Before removing cylinder head valves, number
them so that when they are refitted, if not
overhauled or replaced, they are refitted in the
same positions as when they where removed.
Intake valves are different form exhaust valves
in that they have a notch placed at valve head
centre.
Figure 111
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Fit and secure tool 99360263 (2) with the bracket (4); screw
down with the device 99360259 (1) so the cotters (3) can be
removed; take out the tool (2) and extract the top plate (5),
spring (6) and bottom plate (7).
NOTE Repeat this operation for all the valves.
Overturn the cylinder head and withdraw the valves (8).