Plockmatic BM500 User Manual

Plockmatic BM3050 system 27 August 2019 4. Troubleshooting (RAP)
4-163
Fault code indicates that the Stacker motor (ST-M1) has an open circuit.
Initial Actions
• Ensure that the connectors are properly installed on the Stacker Motor (PL 6.0).
• If a Trimmer is installed:
Ensure that plug B.P2, J/PM1 and J/P28 are connected.
• Check that the Belt Stacker cable is connected to the Booklet Maker.
Procedure
• Disconnect the motor plug M1.
• Enter Service (GP1) mode and start Stacker motor (ST-M1) in (GP4) check motors.
• Measure VDC between the red wire M1 and the black wire M1 (PWM 30V and GND).
The voltage is 24 VDC ± 10%.
Y N
• Disconnect plug P2 from PCB “B”. (PL 4.0)
• Measure VDC between J.2-4 and J.2-11 (PWM 30V and GND).
The voltage is 24 VDC ± 10%.
Y N
Replace MD6DC PCB “B” (PL 4.0).
Replace/Repair Wire Harness.
Replace motor BM-M1 (PL 5.3).
BM-169 Stacker Motor ST-M1 Open CircuitBM-168 Stacker Motor ST-M1 Short Circuit
Fault code indicates that the Stacker motor (ST-M1) has a short circuit.
Initial Actions
• Ensure that the connectors are properly installed on the Stacker Motor (PL 6.0).
Procedure
Disconnect the motor plug M1. Enter Service Mode (GP1) and run M1 (GP4).
Fault code BM-169 (Open circuit) is displayed.
Y N
• Disconnect plug P2 from PCB “B” (PL 4.0).
• Check wires for Short circuit between
the red wire M1 to P2-11 (violet) and the black wire M1 to P2-4 (orange).
• Check short circuits between wires and chassis.
There is no short circuit
Y N
Replace MD6DC PCB “B” (PL 4.0).
Replace/Repair wire Harness.
Replace motor BM-M1 (PL 5.3).

Plockmatic BM500 Specifications

General

Max Booklet Size	A4
Max Paper Weight	300 gsm
Min Paper Weight	60 gsm
Book Thickness	Up to 5 mm
Speed	500 booklets/hour
Maximum Number of Sheets	25 sheets
Maximum Number of Pages	100 pages
Stitching Positions	2