Plockmatic BM3050 system 27 August 2019 2. Preventive Maintenance (PM)
2-2
Purpose
This section contains the activities that should be performed at certain intervals
/ booklets from the previous preventative maintenance action.
NOTE:
Normally it is assumed that all system modules will require preventive
maintenance at the same time. However, if any particular module has been
replaced, check each module’s service log before beginning the preventive
maintenance activities and proceed accordingly.
Procedure
1. Turn off the power on all the modules.
2. Disconnect the power cords from all the modules.
Caution!
If any of the checkpoints or other parts show indication of wear at any
point, replace the part.
When lubricating, clean the surface before applying new lubricant.
Note: Booklet Maker set counts are based on 4 sheets / set.
BOOKLET MAKER
Check point Instruction Part Name Spare
Part No.
Qty Service
manual
Spare Parts
manual
Maintenance
Interval
Paper Path Use a vacuum cleaner, towel and brushes to
clean the machine from paper dust
125K
Interior adjacent to
Power Supplies
Remove power supply cover. Use a vacuum
cleaner to remove objects that otherwise can
end up inside power supply causing a short-
age
REP 7.8 125K
Sensors Use compressed air or a brush to clean sen-
sors
125K
Thickness meter in Sta-
pler assembly
Clean the measuring rod and the guide hole
using lm remover
REP 7.7 125K
Length adjustment shaft Lubricate with bearing grease REP 6.0 125K
Fold roller bearings and
brackets (6+2)
Lubricate metal to metal surfaces with MoS2
grease
REP 6.5 125K
Cams to upper fold roll-
ers (x2)
Lubricate metal to metal surfaces with MoS2
grease
ADJ 6.6 125K
Fold transmission Cou-
pling assemblies
Lubricate metal to metal surfaces with MoS2
grease
REP 6.4 125K
Drive chain, fold trans-
mission
Lubricate chain with Oil ADJ 6.4 125K
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