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Plockmatic BM500 - Checking the Booklet Maker

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Plockmatic BM3050 system 27 August 2019 1. Installation Procedure
1-64
1.14.4 CHECKING THE BOOKLET MAKER
WARNING:
To avoid hazardous situations, please read and follow the safety informa-
tion in section 1.3 in this manual.
1. Open the Booklet maker top cover and install an interlock cheater to
be able to run the Booklet maker with the top cover open.
2. Set up the Booklet maker to:
Input Sheet Size: SRA3 or 12x18”
Face Trim: 0,0mm or 0.000”
Bleed Trim: 0,0mm or 0.000”
Staple: ON
Cover: OFF
Book Fold: OFF
Fold position: AUTO
Crease: Status: OFF, Offset: 0,0mm/0.000”
3. Using 80 gsm/20 lb Bond sheets, send ve sets of 2 sheet
SRA3/12x18” (2 sheets of SRA3/12x18” equals a booklet containing 8
pages) to the Booklet Maker system.
4. Using 80 gsm/20 lb Bond sheets, send ve sets of 20 sheet A3/11x17”
(20 sheets of A3/11x17” equals a booklet containing 80 pages) to the
Booklet Maker system.
5. Set up the Booklet maker to:
Input Sheet Size: SRA4 or 12x18”
Face Trim: 0,0mm or 0.000”
Bleed Trim: 0,0mm or 0.000”
Staple: ON
Cover: OFF
Book Fold: OFF
Fold position: AUTO
Crease: Status: OFF, Offset: 0,0mm/0.000”
6. Using 80 gsm/20 lb Bond sheets, send ve sets of 2 sheet A4/8.5x11”
(2 sheets of A4/8.5x11” equals a booklet containing 8 pages) to the
Booklet Maker system.
7. Using 80 gsm/20 lb Bond sheets, send ve sets of 20 sheet A4/8.5x11”
(20 sheets of A4/8.5x11” equals a booklet containing 80 pages) to the
Booklet Maker system.
8. Check that the booklets are stapled and folded at the middle of the
sheets.
If not, this is a Booklet Quality issue. Not an Installation issue.
To correct this issue, a trained service technician and a service manual
is needed. Make a note of this issue and pass it on to a trained service
technician.
9. Remove the cheater and put it back in its resting position at the upper
left of the non-operator frame of the Booklet Maker.

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