Plockmatic BM500 - AF602 Raps; RAP 100;200 Misfeed bin A;B

Plockmatic BM3050 system 27 August 2019 4. Troubleshooting (RAP)
4-280
WARNING!
Turn off the AF602 Main Power Switch and disconnect the Main Power Cord before
disconnecting, removing or replacing any electrical components or measuring
resistance inside the machine.
• Enter the Service Mode (GP 1)
• Check optical DSD sensor Q101/201 (GP 4)
DSD Sensor (Q101/201) works
Y N
Perform RAP 001 Optical DSD sensor
Check drive clutch and roller according to RAP 012.
Drive clutch and roller works
Y N
Perform RAP 012 Drive clutch and roller
Check M1 Drive Motor (REP 14.28)
M1 Drive motor works
Y N
Perform RAP 013 M301 Drive Motor
Check M2/M3 Elevator Motor according to (REP 14.13)
M2/M3 Elevator motor works
Y N
Perform RAP 014 M101/M201 Elevator Motor
If misfeed Perform RAP 107/207 Empty sensor. Else Exit
AF602 RAPs
RAP 100/200 Misfeed Bin A/B
Misfeedisapaperowerrordetection.Misfeedchecksifasheetismovedcorrectlyfrom
paper pile to optical DSD sensor. Time is measured from the start of the drive roller (used
to feed and separate a sheet from the paper pile) until the optical DSD sensor can see the
leading paper edge. A Misfeed condition is generated if this measured time is too long.
Initial Actions
• Ensure that all connectors to the optical DSD sensor are properly connected
• Ensure that DSD sensor Q101/201 is clean
• Check that there are no obstructions in the paper path
• Ensure that DSD sensor Q101/201 is calibrated (BM3050 Operators Manual, AF602
Sensor Calibration Section)
Procedure