Plockmatic BM3050 system 27 August 2019 1. Installation Procedure
1-1
1 INSTALLATION PROCEDURE
Contents
1.1 Unpacking Instruction
1.1.1 AF602/VF602 Feeder ............................................................................. 1-3
1.1.2 CST Module............................................................................................ 1-7
1.1.3 BM3035 / BM3050 Booklet Maker......................................................... 1-14
1.1.4 SquareFold Module ............................................................................... 1-17
1.1.5 Trimmer Module..................................................................................... 1-19
1.1.6 BST 4000-1 Belt Stacker Module.......................................................... 1-21
1.2 Installation Requirements
1.2.1 Minimum Space Requirements ............................................................ 1-23
1.2.2 Power Requirements............................................................................. 1-24
1.2.3 Pre Installation Information .................................................................. 1-24
1.2.4 Tools ....................................................................................................... 1-24
1.3 Installation Precautions
1.4 AF602/VF602 Installation
1.4.1 Accessory check ................................................................................... 1-26
1.4.2 Removal of covers ................................................................................ 1-27
1.4.3 Height adjustment ................................................................................. 1-28
1.4.4 Wide paper supports (VF602 only) ...................................................... 1-28
1.4.5 Connectors ............................................................................................ 1-29
1.4.6 Re-mounting covers.............................................................................. 1-29
1.4.7 Calibration.............................................................................................. 1-29
1.4.8 Downstream docking to BM ................................................................. 1-29
1.5 CST installation
1.5.1 Accessory check ................................................................................... 1-30
1.5.2 Installation procedure ........................................................................... 1-31
1.5.3 Docking CST with AF602 ...................................................................... 1-33
1.6 BM3050 Upgrade kit
1.6.1 Installation procedure ........................................................................... 1-34
1.7 BM3050 Installation
1.7.1 Accessory Check .................................................................................. 1-35
1.7.2 Manual Feed........................................................................................... 1-36
1.7.3 Installation to upstream unit AF602, VF602, cst or cr3050 ................ 1-36
1.8 Square Fold Module installation
1.8.1 Accessory Check .................................................................................. 1-38
1.8.2 Installation procedure ........................................................................... 1-38
1.9 Trimmer Module installation
1.9.1 Accessory Check .................................................................................. 1-41
1.9.2 Installation procedure, Trimmer to Square Fold ................................ 1-41
1.9.3 Installation procedure, Trimmer to Booklet Maker............................. 1-43
1.10 Belt Stacker installation
1.11 BST4000-1 Belt Stacker installation
1.11.1 Installation procedure ........................................................................... 1-46
1.12 Cables, plugs and jumpers
1.12.1 Basic rules ............................................................................................. 1-52
1.12.2 Example of a stand-alone Booklet Maker .......................................... 1-52
1.12.3 Example of a complete system ............................................................ 1-53
1.12.4 Connecting BST4000-1 Belt Stacker ................................................... 1-54
1.12.5 main power cord, BM3050 Booklet Maker .......................................... 1-56
1.12.6 main power cord, Rotate Crease Trim Module ................................... 1-56
1.12.7 main power cord, BST4000-1 Belt Stacker Module ............................ 1-56
1.13 After switching on the power