Plockmatic BM3050 system 27 August 2019 3. Repairs and adjustments (REP and ADJ)
3-1
Contents
General cautions .......................................................................................................3-8
Recommended tools
.................................................................................................3-9
Booklet Maker REPs
REP 1.0 Undocking BM / TR / SQF ........................................................................3-10
REP 1.1 Front and Rear Cover
...............................................................................3-13
REP 1.2 Lower Infeed Cover and Infeeder
............................................................3-14
REP 1.3 Upper and Lower Exit Cover
...................................................................3-16
REP 1.4 Top Cover and Hand feed cover
..............................................................3-17
REP 1.5 Top Cover Assembly
................................................................................3-18
REP 1.6 Interlock Switch Assembly
......................................................................3-19
REP 1.7 Sensor Q53 Handfeed Unit infeed sensor
..............................................3-20
REP 3.0 Infeed Module
...........................................................................................3-21
REP 3.1 BM-Q1 Paper Infeed Sensor
....................................................................3-22
REP 3.2 Paper / Side Guides
..................................................................................3-22
REP 3.3 BM-M3 Side Jogger Motor &
BM-Q12 Side Jogger Motor Sensor
........................................................3-23
REP 3.4 Side Guide Transmission &
BM-Q13 Side Jogger home position sensor
.........................................3-24
REP 3.5 Side Guide Transmission Belt
.................................................................3-26
REP 3.6 Back Jogger Module &
BM-Q3 Back Jogger Home Position Sensor
.........................................3-27
REP 3.7 Back Jogger Assembly
............................................................................3-28
REP 3.8 Back Jogger Fingers and cam
................................................................3-29
REP 3.9 BM-M2 Back Jogger Motor & BM-Q45 Back Jogger Motor Sensor
.....3-30
REP 3.10 Infeed Transport Module
........................................................................3-31
REP 3.11 Infeed Transport Wheel
..........................................................................3-32
REP 3.12 BM-M1 Infeed Motor & BM-Q2 Infeed Motor Sensor
...........................3-32
REP 4.0 Stapler Heads, Stapler Assy and Clincher
.............................................3-33
REP 4.1 Staple Quality (forming)
...........................................................................3-37
REP 4.2 BM-Q47 Stapler Home Position Sensor Right &
BM-Q50 Stapler Home Position Sensor Left
..........................................3-37
REP 4.3 BM-M5 Set Transport Motor &
BM-Q40 Set Transport Motor Sensor
.....................................................3-38
REP 4.4 BM-M22 Stop Gate Stapler Motor
...........................................................3-39
REP 4.5 BM-Q41 Stop Gate (M22) Motor Sensor
................................................3-40
REP 4.6 BM-Q42 Home Position Stop Gate Stapler (M22) sensor
.....................3-41
REP 5.0 BM-Q4 Start Sensor Saddle Stapling Sensor
........................................3-42
REP 5.1 BM-M9 Staple Fold Positioning Motor &
BM-Q10 Stapler Fold Positioning Motor Sensor
....................................3-43
REP 6.0 Length Transmission Shaft &
BM-Q11 Staple Fold Home positioning Sensor
......................................3-44
REP 6.1 BM-M8 Stop Gate Folder Motor,
BM-Q7 Stop Gate Folder Sensor &
BM- Q48 Clinch Trigger Sensor Right
.....................................................3-45
REP 6.2 Fold Stop Gate
..........................................................................................3-46
REP 6.3 BM-M7 Fold Knife Motor &
BM-Q15 Fold Knife Home Position Sensor
............................................3-47
REP 6.4 Fold Transmission Module, BM-M6 Fold Roller Motor,
BM-Q9 Fold roller sensor & fold transmission chain.
...........................3-48
REP 6.5 Spring Support
.........................................................................................3-50
REP 6.6 Upper Fold Rollers
...................................................................................3-51
REP 6.7 Lower Fold Rollers
...................................................................................3-53
REP 6.8 BM-Q44 Home Position Stop Gate Folder Sensor
.................................3-54
REP 6.9 BM-Q8 Exit Sensor
...................................................................................3-54
REP 7.0 MD6DC PCB ”H” (upper)
..........................................................................3-55
REP 7.1 MD6DC PCB ”B” (middle)
........................................................................3-56
REP 7.2 MD6DC PCB ”C” (lower)
..........................................................................3-57
REP 7.3 PCB Controller, PCB ”A”
.........................................................................3-58
REP 7.4 Addon PCB ”F”
.........................................................................................3-59
REP 7.5 Expansion PCB ”J” 4 In 4 Out
.................................................................3-60
REP 7.6 User Interface assembly
..........................................................................3-60
3 REPAIRS AND ADJUSTMENTS (REP AND ADJ)
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