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Azbil C7G User Manual
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12-2
Chapter 12.
DISPOSAL
Handling Precautions
•
A jig must to be used to r
eplace the CL
OCK block
. If the CLOCK block is
remov
ed without using a jig, damage or faulty operation of the device ma
y
result. F
or the replacement method, see the user’
s manual included with the
replacement CL
OCK block.
373
375
Table of Contents
Conventions Used in this Manual
4
Safety Precautions
5
Copyright, Licenses, and Registered Trademarks
7
Table of Contents
8
Chapter 1 Overview
19
Model no
20
X84; Z Model Selection Guide
20
X84; Z Optional Parts (Sold Separately)
25
Names of Parts and Their Functions
26
X84; Z Display Unit
26
X84; Z Main Unit
26
X84; Z Integrating Bracket (Supplied with Integrated Mounting Models)
26
Input/Output Configuration
27
Button Operation
29
X84; Z Screen Transitions
29
X84; Z Parameter Bank
30
X84; Z Monitor and Graph Screen Transitions
35
X84; Z Screen Transitions of the User HOME Screen
39
Operation Modes
41
Chapter 2 Mounting
43
External View and Mounting Dimensions
43
X84; Z Standard Mounting
43
X84; Z Integrated Mounting
43
X84; Z Mounting Locations
43
Mounting Method
44
X84; Z Standard Mounting
44
X84; Z Integrated Mounting
47
Chapter 3 Wiring
51
Wiring Precautions
51
X84; Z Wiring Precautions
52
Recommended Cables
53
Crimp Terminals
54
X84; Z Crimp Terminals
54
X84; Z Recommended Ferrules
54
Wiring
56
X84; Z Noise Suppression Measures
56
X84; Z Power Input
57
X84; Z Grounding
57
X84; Z DI/DO Block (7 Digital Inputs or Outputs, Selectable)
58
RS-485 Communication Port)
59
X84; Z Analog Input Block (Analog Input)
60
X84; Z Analog Input Block Layout
61
X84; Z Analog Output Block (Current Outputs, CT Inputs, and VT Inputs)
62
X84; Z Voltage Pulse Output Block (Voltage Pulse Outputs and 2 CT Inputs)
63
X84; Z DI Block (4 Digital Inputs)
64
X84; Z DO Block (4 Digital Outputs, Sink Output)
64
X84; Z MOTOR Block (Motor Drive Outputs and Motor Feedback Inputs)
65
X84; Z I/O Isolation
66
X84; Z USB Connection
66
X84; Z Inserting or Removing a Microsd Memory Card
67
X84; Z Connecting the LAN Cable for Ethernet
67
X84; Z Connecting the Cable between the Main Unit and Display Unit
68
Chapter 4. Functions
71
Loop Types
71
X84; Z Model Numbers and Loop Types
71
X84; Z Setting the Loop Type
74
AI (Analog Input)
76
X84; Z Range Types
77
X84; Z Linear Scaling Low and High Limits
77
X84; Z Setting the Linear Input Unit Character
77
X84; Z Filter
78
X84; Z Ratio and Bias
79
X84; Z Linearization Table Group Definition
79
X84; Z Number of Decimal Places for PV
79
X84; Z Sampling Cycle
80
X84; Z PV Hold
80
X84; Z Power Supply Frequency
80
Mode
82
X84; Z AUTO/MANUAL Mode
82
X84; Z Constant Value Operation / Pattern Operation
83
X84; Z RUN/READY Mode
84
X84; Z LSP/RSP Mode
84
X84; Z Pattern Start Number
85
X84; Z READY/RUN/HOLD/END Mode
85
X84; Z ADVANCE
87
X84; Z G.SOAK Clear
88
X84; Z at (Auto-Tuning) Stop/Start
88
Control
89
X84; Z Functional Block Diagram of PID Control
89
X84; Z Functional Block Diagram of ON/OFF Control
89
X84; Z Functional Block Diagram of Heating/Cooling Control
90
X84; Z Control Action
90
X84; Z Heating/Cooling Control Dead Zone
91
X84; Z Fixed Value Output
92
X84; Z Special Control Output
93
X84; Z When Switching to MANUAL Mode
93
X84; Z PID Control Initialization
94
X84; Z PID Initial MV
94
X84; Z MV Change Limit
95
X84; Z PID Control
95
AT (Auto-Tuning)
96
X84; Z SP Lag
96
X84; Z ON/OFF Control
97
AT (Auto-Tuning)
98
X84; Z How to Start
98
X84; Z How to Stop at
98
X84; Z Setting the LSP from the 1-Loop Monitor Screen
102
X84; Z Selecting LSP Group and RSP from the 1-Loop Monitor Screen
102
X84; Z Number of LSP System Groups
102
X84; Z RSP Setting
102
X84; Z LSP1 to 8 and RSP
103
X84; Z PID Group Number
103
X84; Z LSP Group no
104
X84; Z DI Assignment for LSP Group Selection
104
X84; Z SP Ramp Unit
105
X84; Z SP Ramp up and down Slopes
106
X84; Z SP Low and High Limits
107
X84; Z RSP Tracking
107
Pattern Operation
108
X84; Z Number of Patterns
109
X84; Z Time Unit for Patterns
109
X84; Z Number of Segments
109
X84; Z Sp/Time
109
X84; Z PID Group Number
111
G.SOAK (Guaranteed Soak)
111
X84; Z Segment Event
113
X84; Z PV Start
113
X84; Z Cycle
114
X84; Z Pattern Link
114
X84; Z End of Operation
115
X84; Z Pattern Start Number
116
X84; Z Pattern SP Increase/Decrease Change Limit
117
DI (Digital Input)
119
X84; Z DI/DO Configuration
119
X84; Z DI Assignment
120
Events
125
X84; Z Operation
126
X84; Z Operation Type and Loop Definition
131
X84; Z Direct/Reverse, Standby, and READY Mode Operation
132
X84; Z Event Main Setting, Event Subsetting, Hysteresis, Delay
134
DO (Digital Output)
135
X84; Z DI/DO Configuration
135
X84; Z DO Assignment
136
TP (Time Proportioning) Output
138
X84; Z DI/DO Configuration
139
X84; Z TP Output Type
139
X84; Z TP Cycle
140
X84; Z TP Operation Type
140
X84; Z Linearization Table Group Definition
141
Analog Output (AO)
142
X84; Z Output Range
142
X84; Z Output Type
142
X84; Z Loop Definition
143
X84; Z Output Scaling Low and High Limits
143
X84; Z Linearization Table Group Definition
144
Motor Drive Output (Position Proportional Control)
145
X84; Z Output Type
145
X84; Z Control Method
146
MFB at (MFB Auto-Tuning)
147
X84; Z MFB Adjustment Value
148
X84; Z Dead Zone
149
X84; Z Linearization Table Group Definition
150
CT (Current Transformer) Input
151
X84; Z Number of Turns and Number of Power Wire Loops
151
X84; Z CT Input Display Range and Current Measurement Range
152
X84; Z Current Measurement and Error Detection
153
X84; Z Condition for Restoring Status before Measurement
158
X84; Z Timing for Updating CT Current Measurement
158
VT (Voltage Transformer) Input
159
X84; Z Primary Voltage and Secondary Voltage
159
Linear Approximation
160
X84; Z Linearization by Specifying Breakpoints
160
X84; Z Linearization by Specifying Bias
161
X84; Z Example Using Linear Approximation by Analog Input
161
X84; Z Example Using Linear Approximation for Analog Output
162
X84; Z When Two Adjacent Breakpoints Have the same Value on the A-Axis
164
Internal Cascade
165
X84; Z Master/Slave
165
X84; Z Loop Types
165
X84; Z Example: Internal Cascade Settings
166
Logical Operations
168
X84; Z Processing Order for Logical Operations
168
X84; Z Calculation Type
169
X84; Z Input Assignments A, B, C, and D
169
X84; Z Input Bit Polarities A, B, C, and D
169
X84; Z Reverse
170
X84; Z ON/OFF Delay
170
CDS (Compact Data Storage)
172
X84; Z Recording Cycle/Operation Type
172
X84; Z Data Selection
173
X84; Z Number of Data / Data1 to Data40
174
X84; Z Screen During CDS Operation
176
X84; Z Files
177
X84; Z Customizing the Number of Data Items and Data Types
181
X84; Z Setting the Date and Time by the SLP-C7
183
X84; Z Microsd Card Operations from SLP-C7
184
X84; Z Specifications of Older Versions
185
Health Index
186
X84; Z Operation
187
X84; Z Graph Display
188
Display Unit Adjustment
189
X84; Z Brightness Adjustment
189
X84; Z Position Adjustment
189
Advanced Loop Type Setting
191
X84; Z Loop Types
191
X84; Z Input Assignment
191
X84; Z Virtual AI (Analog Input)
193
Chapter 5 Screens
195
Monitor Screen and Graph Screen
195
X84; Z Home Screen
195
X84; Z 1-Loop Monitor Screen
204
X84; Z Pattern Operation Monitor Screen
206
X84; Z Multi-Loop Graph Screen
209
X84; Z 1-Loop Graph Screen
211
X84; Z 1-Loop Monitor Screen in MANUAL Mode
212
X84; Z 1-Loop Monitor Screen During at Execution
213
X84; Z 1-Loop Monitor Screen When MFB at Is Stopped
214
X84; Z 1-Loop Monitor Screen During MFB at
215
X84; Z Screen at Key Lock
216
X84; Z 1-Loop Monitor Screen if There Is an Alarm
217
X84; Z Block Alarm Screen
218
X84; Z Function Alarm Screen
219
X84; Z SP Menu Screen
220
X84; Z LSP/RSP Select Screen
221
X84; Z LSP Setting Change Screen
222
X84; Z Mode Menu Screen
224
X84; Z Mode Menu Screen (Pattern)
225
X84; Z AUTO/MANUAL Change Screen
226
X84; Z RUN/READY Change Screen
227
X84; Z at Start/Stop Screen
228
X84; Z HOLD Mode Change Screen
229
X84; Z ADVANCE Operation Screen
230
X84; Z G.SOAK Clear Screen
231
X84; Z DI/DO Monitor Screen
232
X84; Z DI Monitor Screen
233
X84; Z DO Monitor Screen
234
X84; Z EV Monitor Screen
235
X84; Z SEG-EV Monitor Screen
236
Parameter Screen
237
X84; Z Parameter Bank Menu Screen
237
X84; Z Parameter Item Menu Screen
238
X84; Z Parameter Item Setting Change Screen
239
X84; Z Pattern Settings/Segment Settings
240
X84; Z IP Address
242
X84; Z Date and Time
244
X84; Z Firmware Versions
246
Chapter 6. Display and Setting Data
247
Operation Display Data
247
X84; Z Home Screen
247
X84; Z 1-Loop Monitor Screen
248
X84; Z Graph Screen
251
Parameter Setting Display Data
252
X84; Z SP Bank
252
X84; Z EVENT Bank
253
X84; Z PID Bank
253
X84; Z ANALOG INPUT Bank
254
X84; Z Basic Action Bank
255
X84; Z CONTROL Bank
258
X84; Z SP CONFIG Bank
261
X84; Z ANALOG OUTPUT Bank
262
X84; Z EVENT CONFIG Bank
263
X84; Z DI/DO CONFIG Bank
265
X84; Z DO Configuration Bank
266
X84; Z DI Bank
268
X84; Z TP (Time Proportioning) Bank
270
X84; Z Logical Operation Bank
273
X84; Z User-Defined Bit Bank
274
X84; Z User-Defined Number Bank
275
X84; Z User-Defined Alarm Bank
276
X84; Z CT INPUT Bank
277
X84; Z PP (Position Proportional) Bank
279
X84; Z Linearization Table Bank
281
X84; Z Cascade Bank
281
X84; Z Graph Bank
282
X84; Z ETHERNET Bank
282
X84; Z IP ADDRESS Bank
283
X84; Z RS-485 Bank
283
X84; Z CDS Bank
284
X84; Z HEALTH INDEX Bank
286
X84; Z HEALTH INDEX Graph
287
X84; Z Date and Time Bank
287
X84; Z Input Assignment Bank
288
X84; Z Virtual Analog Input Bank
290
Pattern Setting Display Data
292
X84; Z Pattern Configuration Bank
292
X84; Z Pattern Bank
293
X84; Z Segment Bank
294
Parameter Data for Communication
295
X84; Z Monitor (Ram)/Loop1 to
295
Monitor/Mode
295
X84; Z Monitor/Operation Display (Loop1 to 4)
296
X84; Z Monitor/Operation Display (AO-C Block)
296
X84; Z Monitor/Operation Display (V-P Block)
297
X84; Z Monitor/Status (Events 1 to 16)
298
X84; Z Alarm Condition
299
X84; Z Monitor/Position Proportional
299
X84; Z Monitor/Pattern Mode
300
X84; Z Monitor/Pattern Monitor
300
X84; Z Monitor/Segment Event
301
X84; Z SP Configuration (LSP Group Selection)
301
X84; Z Device Info
302
X84; Z Standard Bits
302
X84; Z Standard Numerical Code
302
Chapter 7 Modbus RTU Communication Functions
303
Overview of Communications
303
X84; Z Features
303
X84; Z Settings
304
X84; Z Communication Procedure
304
Message Structure
305
X84; Z Message Structure
305
X84; Z Command Type
306
X84; Z Exception Codes
306
X84; Z Amount of Data
307
Description of Commands
308
X84; Z Multiple Data Read Command (03H)
308
X84; Z Multiple Data Write Command (10H)
309
Data Write Command (06H)
309
Numeric Value Expression
311
X84; Z Hexadecimal
311
Send/Receive Timing
312
X84; Z Time Specifications for Instruction and Response Messages
312
X84; Z Specifications of RS-485 Driver Control Timing
312
Chapter 8. Modbus TCP Communication Functions
313
Overview of Communications
313
X84; Z Features
313
X84; Z Settings
313
X84; Z Communication Procedure
314
X84; Z General TCP/IP Socket Communication Procedure
314
Message Structure
315
X84; Z Message Structure
315
X84; Z Exception Code
316
X84; Z Amount of Data
317
Description of Commands
318
X84; Z Application Section
318
X84; Z Multiple Data Read Command (03H)
318
X84; Z Multiple Data Write Command (10H)
319
Data Write Command (06H)
320
Chapter 9. User-Defined Addresses
321
Overview of User-Defined Addresses
321
X84; Z User-Defined Addresses
321
Address Definition Method
322
X84; Z Setting a User-Defined Address
322
X84; Z Changing the Data Address Display System
324
X84; Z Normal Memory Area and RAM Area
324
X84; Z Bit Fields
328
Initial Values of User-Defined Addresses
331
Reception Monitoring
333
X84; Z Reception Monitoring Settings
333
Pattern Communication Data
335
X84; Z Data Address Overview
335
X84; Z Decimal Point
336
X84; Z PATTERN COMMUNICATION SETUP
336
X84; Z Pattern Communication Access Procedure
337
X84; Z Data Address Details
338
Chapter 10. PLC Link Communication
341
Data Transfer
341
X84; Z Connectible Plcs
344
X84; Z Usable Devices
345
PLC Link Setting Method
346
X84; Z Common Settings
346
X84; Z Transfer Settings
347
X84; Z Transfer Setting Examples
348
List of PLC Link Settings
352
X84; Z PLC Connection Settings
352
X84; Z Transfer Settings
352
X84; Z Data Settings
353
Mitsubishi PLC
354
X84; Z Iq-R Series CPU Direct Connection
354
X84; Z Q Series CPU Direct Connection
356
X84; Z Q Series Ethernet Interface Module
359
X84; Z Iq-F Series CPU Direct Connection
362
Chapter 11. Maintenance and Troubleshooting
365
X84; Z Cleaning
365
X84; Z Parts Replacement
365
X84; Z Replacement of the CLOCK Block
365
X84; Z Replacing the MOTOR Block
365
Alarm
366
X84; Z Block Alarm Screen
366
X84; Z Block Alarm
367
X84; Z Function Alarm Screen
369
X84; Z Function Alarm
370
Display Error
371
X84; Z Display Unit Does Not Work
371
X84; Z Nothing Is Shown on Display Unit
371
X84; Z an Error Is Indicated on the Display Unit
371
X84; Z the Firmware Version of the Display Unit Does Not Match
372
Chapter 12. DISPOSAL
373
X84; Z Removing the Battery for Product Disposal
373
X84; Z Specifications
375
X84; Z Input Types and Ranges
386
X84; Z Input Sensor Standards
387
Chapter 13. Specifications
375
Chapter 14. Appendix
389
Function Block Diagrams
389
X84; Z AI (Analog Input) Process Block Diagram
389
X84; Z SP Process / PID Process Block Diagram
390
X84; Z AO (Analog Output) Process Block Diagram
391
X84; Z TP (Time Proportioning) Output Process Block Diagram
392
X84; Z PP (Position Proportional) Output Process Block Diagram
393
Standard Bit Codes and Standard Numerical Codes
394
X84; Z Standard Bit Codes
394
X84; Z Standard Numerical Codes
396
Precautions for Communication Function
398
X84; Z Support Start Date: September 2016
401
Firmware Version History
401
X84; Z Support Start Date: December 2016
403
X84; Z Support Start Date: June 2017
406
X84; Z Support Start Date: August 2017
410
Abbreviations and Terms
420
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Azbil C7G Specifications
General
Brand
Azbil
Model
C7G
Category
Controller
Language
English
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