SECTION 09: PROPELLER SHAFT
DOB 1300-1556 | X3-45 Commuter PA-1648 Maintenance Manual First release Oct 2020
n) The driveshaft guard (hoop) must be in
place.
o) Driveshaft universal joints must be
greased properly.
NOTE: If necessary, rotate driveshaft to allow
access to all grease fittings.
p) It is the responsibility of the maintainer
who begins the driveshaft installation to
complete the procedure in its entirety.
The installation procedure must not
he carried over (passed on) to the
next shift.
Supervisors must witness and verify the
correct installation of the driveshaft as
follows:
a) The universal joint caps must be seated
properly between the yoke tabs (ears)
(FIGURE 26).
b) All universal joint bearing retainers must
have been replaced using new hardware
and fasteners.
c) All fasteners have been torqued properly
and are torque-marked.
d) Locking tabs, if used, must be bent over
the bolts.
e) There must be no mixing of new and old
parts on a universal joint.
f) The driveshaft must be phased properly.
g) Driveshaft guard (hoop) must be in
place.
h) Driveshaft universal joints must be
greased after reinstallation of driveshaft
in vehicle (fresh grease showing at all u-
joint end caps).
4. U-JOINT SERVICE – QUICK REFERENCE
GUIDE
This section is intended as a “quick reference”
only. Refer to Spicer Driveshaft Service Manual
DSSM-0100 for detailed warnings and
instructions.
Precautions
a) Always follow all safety practices when
servicing, removing, and/or installing a
propeller shaft.
b) Always use support strap to prevent this
heavy propeller shaft from falling out of
the vehicle during removal and
installation.
c) Always put the transmission in neutral
before working on the propeller shaft.
d) Never heat components or use a
sledgehammer or floor jack to remove the
propeller shaft from the vehicle.
Do NOT reuse bearing retainers and bolts.
e) Only replace u-joints with genuine Dana
Spicer service parts.
4.1 LUBRICATION PROCEDURE
WARNING
Read “Spicer Life Series Driveshaft Lubrication
Warnings and Cautions” in Spicer
Driveshaft’s Service Manual DSSM-0100.
1. Use recommended lubricant to purge all
four seals of each universal joint. This
flushes abrasive contaminants from
each bearing assembly and assures
proper filling of all four bearings.
WARNING
Maximum grease gun pressure should not
exceed 60 psi. Excessive grease gun
pressures may cause seal damage.
2. Make sure fresh grease is evident at all
u-joint bearing seals.