D DOB 1300-1556 | X3-45 Commuter PA-1648 Maintenance Manual First release Oct 2020
CONTENTS
SECTION CHANGE LOG .................................................................................................................................................. 3
1 TORQUE TABLES.................................................................................................................................................... 4
1.1 STEERING COLUMN ....................................................................................................................................... 4
1.2 MISCELLANEOUS TORQUES .......................................................................................................................... 5
2 STEERING SYSTEM DESCRIPTION ......................................................................................................................... 7
3 POWER STEERING GEAR ....................................................................................................................................... 8
3.1 DESCRIPTION ................................................................................................................................................. 8
3.2 POWER STEERING GEAR REMOVAL .............................................................................................................. 9
3.3 POWER STEERING GEAR INSTALLATION ....................................................................................................... 9
3.4 TROUBLESHOOTING ...................................................................................................................................... 9
4 BLEEDING POWER STEERING HYDRAULIC SYSTEM ........................................................................................... 10
5 HYDRAULIC PRESSURE TEST ............................................................................................................................... 10
6 POWER STEERING HYDRAULIC PUMP ................................................................................................................ 10
6.1 REMOVAL AND INSTALLATION .................................................................................................................... 10
7 STEERING COLUMN REMOVAL ........................................................................................................................... 12
8 STEERING WHEEL ................................................................................................................................................ 13
8.1 REMOVAL..................................................................................................................................................... 13
8.2 INSTALLATION ............................................................................................................................................. 13
8.3 CLOCKSPRING REPLACEMENT ..................................................................................................................... 14
9 TURNING ANGLE ADJUSTMENT .......................................................................................................................... 14
10 STEERING LINKAGE ADJUSTMENT .................................................................................................................. 15
11 PITMAN ARM................................................................................................................................................... 15
11.1 REMOVAL..................................................................................................................................................... 15
11.2 INSTALLATION ............................................................................................................................................. 16
11.3 ADJUSTMENT ............................................................................................................................................... 16
11.4 TAG AXLE UNLOAD - SWITCH ADJUSTMENT ............................................................................................... 16
12 DRAG LINK ....................................................................................................................................................... 17
12.1 LENGTH ADJUSTMENT................................................................................................................................. 17
12.1.1 Adjustment System Thread Lengths ................................................................................................... 17
13 STEERING SYSTEM MAINTENANCE ................................................................................................................. 19
13.1 POWER STEERING FLUID CONDITION ......................................................................................................... 19
13.1.1 Power Steering Fluid Visual Inspection................................................................................................ 19
13.2 POWER STEERING FLUID CHANGE .............................................................................................................. 20
13.3 POWER STEERING FLUID TANK & FILTER .................................................................................................... 20
13.3.1 Fluid Level Check ................................................................................................................................. 20