SECTION 00: GENERAL INFORMATION
DOB 1300-1556 | X3-45 Commuter PA-1648 Maintenance Manual First release Oct 2020
CONTENTS
SECTION CHANGE LOG ........................................................................................................................................... 2
1. FOREWORD .................................................................................................................................................... 3
2. SCHEMATICS .................................................................................................................................................. 3
3. SAFETY NOTICE ............................................................................................................................................... 3
3.1 DATA PLATES AND CERTIFICATIONS ............................................................................................................... 4
3.1.1 Engine .................................................................................................................................................... 4
3.1.2 Transmission .......................................................................................................................................... 4
3.1.3 Drive Axle ............................................................................................................................................... 4
3.1.4 Front Axles ............................................................................................................................................. 4
3.1.5 Power Steering Pump ............................................................................................................................. 4
3.1.6 Coach Final Record ................................................................................................................................. 5
3.1.7 Safety Certification................................................................................................................................. 5
3.1.8 DOT Certification Label .......................................................................................................................... 5
3.1.9 Fuel Tank Label ...................................................................................................................................... 5
3.1.10 EPA Engine Label .................................................................................................................................... 5
3.1.11 Vehicle Identification Number (VIN) ...................................................................................................... 5
4. FASTENER ....................................................................................................................................................... 8
4.1 FASTENER STRENGTH IDENTIFICATION .......................................................................................................... 8
4.2 STANDARD TORQUE SPECIFICATIONS ............................................................................................................ 9
4.2.1 SAE ......................................................................................................................................................... 9
4.2.2 Metric ................................................................................................................................................... 11
4.3 SELF-LOCKING FASTENERS .................................................................................................................................. 13
4.4 RECOMMENDATIONS FOR REUSE ......................................................................................................................... 13
4.5 SIX LOBBED SOCKET HEAD ................................................................................................................................. 14
4.6 HOSE CLAMP TORQUE ........................................................................................................................................ 17
5. WELDING PROCESS ....................................................................................................................................... 18
5.1 STEEL – STEEL WELDING ............................................................................................................................... 18
5.2 STEEL WITH STAINLESS OR STAINLESS WITH STAINLESS WELDING .................................................................. 18
5.3 STEEL - STAINLESS STEEL WELDING .............................................................................................................. 19