MacDon D1 Series - Default Chapter; Table of Contents

215184 xv Revision A
Introduction ................................................................................................................................................i
Summary of Changes....................................................................................................................................ii
Chapter 1: Safety ............................................................................................................... ......................... 1
1.1 Signal Words ......................................................................................................................................... 1
1.2 General Safety ....................................................................................................................................... 2
1.3 Safety Signs ........................................................................................................................................... 4
Chapter 2: Unloading the Header .......................................... .................................................................... 5
2.1 Unloading Headers from Container............................................................................................................ 5
2.2 Separating Headers................................................................................................................................. 7
2.3 Moving to Assembly Area ...................................................................................................................... 12
2.3.1 Forklift Method ........................................................................................................................... 12
2.3.2 Crane Method ............................................................................................................................. 13
Lifting Single Header ................................................................................................................... 13
Lifting Two Headers .................................................................................................................... 15
2.4 Lowering Header .................................................................................................................................. 16
Chapter 3: Assembling the Header and Float Module............................................................... ............. 21
3.1 Assembling 6.1– 10.7 m (20–35 ft.) Headers .............................................................................................. 21
3.1.1 Removing Endshields from Shipping Position .................................................................................... 21
3.1.2 Removing Shipping Stands and Supports .......................................................................................... 23
3.1.3 Attaching Reel Lift Cylinders........................................................................................................... 30
3.1.4 Attaching Center Support – Double Reel .......................................................................................... 35
3.1.5 Installing Tine Tubes: Six-Bat Reels .................................................................................................. 36
3.1.6 Attaching Cam Arms ..................................................................................................................... 37
3.2 Assembling 12.2 m (40 ft) Header (Split Frame) ......................................................................................... 40
3.2.1 Unpacking Header........................................................................................................................ 40
3.2.2 Removing Shipping Stands and Supports .......................................................................................... 41
3.2.3 Removing Extension ..................................................................................................................... 47
3.2.4 Attaching Extension...................................................................................................................... 47
3.2.5 Installing Deck ............................................................................................................................. 50
3.2.6 Assembling Draper ....................................................................................................................... 54
3.2.7 Setting Deck Position .................................................................................................................... 55
3.2.8 Installing Right End Knife ............................................................................................................... 56
3.2.9 Moving Reel Arm ......................................................................................................................... 57
3.2.10 Installing Right Outboard Skid Shoe ............................................................................................... 63
3.2.11 Assembling Right Reel ................................................................................................................. 64
Installing Discs ........................................................................................................................... 64
Aligning Solid Disc....................................................................................................................... 65
Installing Tine Tubes.................................................................................................................... 70
Tightening Fasteners ................................................................................................................... 74
Attaching Cam Arms.................................................................................................................... 75
Checking Cam Track Alignment ..................................................................................................... 77
Installing Reel Lift Cylinders: Left Reel ............................................................................................ 78
Setting up Left Reel..................................................................................................................... 81
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