Santana PS-10 User Manual

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3D-2 FRONT SUSPENSION

1. Leaf spring.

2. Spring bush.

3. Spring bumper.

4. Snackle bush.

5. Spring seat.

6. Shackle inner plate.

7. Shackle outer plate.

8. U bolt.

9. Spring plate bracket.

10. Shock absorber.

GENERAL DESCRIPTION

10

3

8

9

2

1

6

47

5

Table of Contents

Section 0B 0B Maintenance and Lubrication6
- Propeller Shafts4
- Table of Contents6
- Maintenance and Lubrication6
- Maintenance Schedule7
- Final Inspection36
  - Recommended Fluids and Lubricants38
1A Heater and Ventilation39
- General Description40
- Heater Control Operation41
- Diagnosis43
- On Vehicle Service44
- Inside Ventilation49
Bumpers, Front Hood and Frontal51
- Front Bumper52
- Rear Bumper53
- Front Hood54
  - Removal and Installation of Front Hood55
- Frontal57
Steering Gear Box and Linkage75
- General Description77
- On Vehicle Service84
Steering Wheel, Column and Lower Shaft91
- General Description92
- On Vehicle Service93
- Data and Assembly Allerances102
- Tightening Torque Specifications102
Front Suspension103
- General Description104
- On Vehicle Service105
  - Springs Bush and Body108
- Front Suspension Inspection109
- Data and Assembly Tolerances110
- Tightening Torque Specifications110
Rear Suspension111
- General Description112
- On Vehicle Service113
  - Leaf Springs and Chassis Bumpers114
  - Springs Bumpers114
- Rear Suspension Inspection115
- Assembly Data and Tolerances116
Wheels and Tires117
- General Description118
  - Tires118
  - Replacement Tires118
- Maintenance and Minor Adjustments119
  - Wheels Maintenance119
- On Vehicle Service120
  - Metric Lug Nutsand Wheels Studs120
  - Wheels Removal and Installation120
- Wheels Balancing122
  - Section 6L125
Front Drive Shaft126
- General Description127
- Vehicle Service128
- Steering Pivot and Wheel Hub Assembly137
  - General Description137
- Tightening Torque Specifications147
- Recommended Products148
- Special Tool148
Rear Drive Shaft150
- General Description151
- On Vehicle Service152
  - Flange Oil-Seal of the Differential Group Substitution156
  - Rear Shaft Housing Substitution158
- Assembly Data and Tolerances161
- Tightening Torque Specifications161
- Recommended Service Materials162
- Special Tool162
Front and Rear Propeller Shafts164
- General Description165
- Front Propeller Shaft166
  - Removal, Revision and Installation166
- Rear Propeller Shaft170
  - Removal, Revision and Installation170
- Assembly Data and Tolerances171
- Recommended Service Materials171
- Tightening Torque Specifications171
Brakes172
- General Description174
  - Master Cylinder Assembly176
    - Vacuum Pump177
    - Brake Booster Assembly178
- Diagnostics180
  - Road Testing Brakes180
- On-Vehicle Service183
- Parking Brake Lever and Cable Substitution194
  - Lever Substitution194
  - Cable Substitution194
    - General Data211
    - Engine Identification211
Engine Repair212
- General Characteristics224
- Symbol Chart234
- CHARACTERISTICS and SERVICING of BELT TENSIONS CHECKER (FREQUENCY METER Ref. 00000A01484)235
- On Vehicle Service237
- Removal and Installation of Engine on Vehicle288
  - Removal and Installation of Engine288
  - Checks and Controls294
    - Left Side300
    - Lower Part300
Cooling System372
- Water Pump377
  - Revision377
- Thermostat378
  - Characteristics378
  - Thermostat Substitution378
- Water Radiator379
  - Removal379
  - External Cleaning of Water Radiator381
Engine Fuel and Emission Control System383
- Emission Control System383
- General Description385
- High Pressure Electronic Injection System (Common Rail401
- Air Intake System429
- Temperature Sensors Location (Mechanical Injection Engines) (Mechanical Injection Engines)436
  - (Mechanical Injection Engines) Engine Speed Sensor (Mechanical Injection Engines) (Mechanical Injection Engines)437
- Assembly Tolerances and Data438
  - Exhaust Manifold442
- Tigthening Torque Specifications438
Lubrication System443
- General Description444
  - Lubrication Circuit444
  - Oil Vapours Recycling Circuit445
Manual Transmission449
- Manual Transmission 7A-1451
Clutch490
- General Description491
- Diagnosis492
- On-Vehicle Service493
  - Clutch Pedal Height493
- Required Service Materials504
  - Torque504
  - Assembly Data and Tolerances504
Transfer506
- General Description507
- Diagnosis510
- On Vehicle Service511
- Torque535
- Special Tools541
  - Installation Data and Tolerance541
  - Body Electrical System560
Body Service564
- Door Glass565
- Window Regulator567
- Lock Assy568
- Back Door570
  - Door Lock572
- Roof574
- Windscreen575
- Side581
- Rear Body582
- Seats584
- Seat Belts588
- Coatings and Silencers589
  - Coatings589
  - Silencers589
- Anticorrosion Treatment590
  - Metallic Spare Pieces Finishing592
- Frame593

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Santana PS-10 Specifications

General

Brand	Santana
Model	PS-10
Category	Automobile
Language	English