Santana PS-10 User Manual

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7E- 18 DIFFERENTIALS

SPECIAL TOOL

REF. 262757

TRAIL EXTRACTOR

REF. 530105

SPECIAL KEY

REF. 193349

CALLIPER ADJUSTING ENGAGING

PINION

REF. 262761

FRONT REAR

REF. 262757

TRAIL ASSEMBLY

Table of Contents

Section 0B 0B Maintenance and Lubrication6
- Propeller Shafts4
- Table of Contents6
- Maintenance and Lubrication6
- Maintenance Schedule7
- Final Inspection36
  - Recommended Fluids and Lubricants38
1A Heater and Ventilation39
- General Description40
- Heater Control Operation41
- Diagnosis43
- On Vehicle Service44
- Inside Ventilation49
Bumpers, Front Hood and Frontal51
- Front Bumper52
- Rear Bumper53
- Front Hood54
  - Removal and Installation of Front Hood55
- Frontal57
Steering Gear Box and Linkage75
- General Description77
- On Vehicle Service84
Steering Wheel, Column and Lower Shaft91
- General Description92
- On Vehicle Service93
- Data and Assembly Allerances102
- Tightening Torque Specifications102
Front Suspension103
- General Description104
- On Vehicle Service105
  - Springs Bush and Body108
- Front Suspension Inspection109
- Data and Assembly Tolerances110
- Tightening Torque Specifications110
Rear Suspension111
- General Description112
- On Vehicle Service113
  - Leaf Springs and Chassis Bumpers114
  - Springs Bumpers114
- Rear Suspension Inspection115
- Assembly Data and Tolerances116
Wheels and Tires117
- General Description118
  - Tires118
  - Replacement Tires118
- Maintenance and Minor Adjustments119
  - Wheels Maintenance119
- On Vehicle Service120
  - Metric Lug Nutsand Wheels Studs120
  - Wheels Removal and Installation120
- Wheels Balancing122
  - Section 6L125
Front Drive Shaft126
- General Description127
- Vehicle Service128
- Steering Pivot and Wheel Hub Assembly137
  - General Description137
- Tightening Torque Specifications147
- Recommended Products148
- Special Tool148
Rear Drive Shaft150
- General Description151
- On Vehicle Service152
  - Flange Oil-Seal of the Differential Group Substitution156
  - Rear Shaft Housing Substitution158
- Assembly Data and Tolerances161
- Tightening Torque Specifications161
- Recommended Service Materials162
- Special Tool162
Front and Rear Propeller Shafts164
- General Description165
- Front Propeller Shaft166
  - Removal, Revision and Installation166
- Rear Propeller Shaft170
  - Removal, Revision and Installation170
- Assembly Data and Tolerances171
- Recommended Service Materials171
- Tightening Torque Specifications171
Brakes172
- General Description174
  - Master Cylinder Assembly176
    - Vacuum Pump177
    - Brake Booster Assembly178
- Diagnostics180
  - Road Testing Brakes180
- On-Vehicle Service183
- Parking Brake Lever and Cable Substitution194
  - Lever Substitution194
  - Cable Substitution194
    - General Data211
    - Engine Identification211
Engine Repair212
- General Characteristics224
- Symbol Chart234
- CHARACTERISTICS and SERVICING of BELT TENSIONS CHECKER (FREQUENCY METER Ref. 00000A01484)235
- On Vehicle Service237
- Removal and Installation of Engine on Vehicle288
  - Removal and Installation of Engine288
  - Checks and Controls294
    - Left Side300
    - Lower Part300
Cooling System372
- Water Pump377
  - Revision377
- Thermostat378
  - Characteristics378
  - Thermostat Substitution378
- Water Radiator379
  - Removal379
  - External Cleaning of Water Radiator381
Engine Fuel and Emission Control System383
- Emission Control System383
- General Description385
- High Pressure Electronic Injection System (Common Rail401
- Air Intake System429
- Temperature Sensors Location (Mechanical Injection Engines) (Mechanical Injection Engines)436
  - (Mechanical Injection Engines) Engine Speed Sensor (Mechanical Injection Engines) (Mechanical Injection Engines)437
- Assembly Tolerances and Data438
  - Exhaust Manifold442
- Tigthening Torque Specifications438
Lubrication System443
- General Description444
  - Lubrication Circuit444
  - Oil Vapours Recycling Circuit445
Manual Transmission449
- Manual Transmission 7A-1451
Clutch490
- General Description491
- Diagnosis492
- On-Vehicle Service493
  - Clutch Pedal Height493
- Required Service Materials504
  - Torque504
  - Assembly Data and Tolerances504
Transfer506
- General Description507
- Diagnosis510
- On Vehicle Service511
- Torque535
- Special Tools541
  - Installation Data and Tolerance541
  - Body Electrical System560
Body Service564
- Door Glass565
- Window Regulator567
- Lock Assy568
- Back Door570
  - Door Lock572
- Roof574
- Windscreen575
- Side581
- Rear Body582
- Seats584
- Seat Belts588
- Coatings and Silencers589
  - Coatings589
  - Silencers589
- Anticorrosion Treatment590
  - Metallic Spare Pieces Finishing592
- Frame593

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Santana PS-10 Specifications

General

Brand	Santana
Model	PS-10
Category	Automobile
Language	English