Daewoo MATIZ - Page 2

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ENGINE

CONTENTS

SECTION 1A GENERAL ENGINE INFORMATION

SECTION 1B SOHC ENGINE MECHANICAL

SECTION 1D ENGINE COOLING

SECTION 1E ENGINE ELECTRICAL

SECTION 1F ENGINE CONTROLS

SECTION 1G ENGINE EXHAUST

Main Page

Section 1A General Engine Information11
- Default Chapter3
- Description and Operation12
  - Cleanliness and Care12
  - On-Engine Service12
- Component Locator13
  - Engine Compartment (Typical)13
  - Engine Compartment (Euro III)14
- Diagnoctic Information and Procedure 1A-515
- 1 A-222
- 1 A-323
- Specifications24
  - General Specifications24
  - Engine Performance Curve25
Section 1B Sohc Engine Mechanical26
- Description and Operation27
- Component Locator30
- Diagnostic Information and Procedure34
Section 1D Engine Cooling39
- Description and Operation40
- Component Locator43
  - Coolant Hose and Components43
  - Radiator/Fan44
- Diagnostic Information and Procedure45
- Repair Instructions47
- Repair Instructions47
  - On-Vehicle Service47
- 1 D-247
- 1 D-553
  - Engine Coolant Temperature Sensor53
  - Coolant Pump53
- Specifications55
  - General Specifications55
  - Fastener Tightening Specifications56
Section 1E Engine Electrical57
- Description and Operation58
- Component Locator62
- Diagnostic Information and Procedure66
- Repair Instructions70
  - Unit Repair75
- Schematic and Routing Diagrams93
- 1 E-6.96
  - Ignition System Circuit - Euro III96
- Specifications97
Section 1F Engine Controls99
- Description and Operation102
- Diagnostic Information and Procedures115
  - System Diagnosis115
- Diagnostic Trouble Code Diagnosis153
Section 1G Engine Exhaust423
- Description and Operation424
- Component Locator425
  - Exhaust System425
  - On-Vehicle Service426
- Repair Instruction426
- 1 G-3430
- Specifications431
  - Fastener Tightening Specifications431
Section 2B Wheel Alignment438
- Description and Operation439
- Diagnostic Information and Procedures441
- Specifications443
  - Wheel Alignment Specifications443
  - Fastener Tightening Specifications443
Section 2C Front Suspension444
- Description and Operation445
  - Front Suspension445
- Component Locator446
  - Front Suspension446
- Diagnostic Information and Procedures448
- Repair Instructions450
- 2 C-3.455
- 2 C-2455
  - Unit Repair459
    - Hub Bearing and Knuckle459
    - Front Strut463
- Specifications466
  - General Specifications466
  - Fastener Tightening Specifications466
- 2 C-7.466
- Special Tools and Equipment467
  - Special Tools Table467
Sectiond Rear Suspension468
- Description and Operation469
  - Rear Suspension469
- Component Locator470
  - Rear Suspension470
- Diagnostic Information and Procedures471
- Repair Instructions473
- 2 D-2474
- 2 D-3476
  - Unit Repair479
    - Hub and Bearing Assembly479
- Specifications482
  - General Specifications482
  - Fastener Tightening Specifications482
- Special Tools and Equipment483
  - Special Tools Table483
- 2 D-6.483
Section 2E Tires and Wheels484
- Description and Operation485
- Diagnostic Information and Procedures488
- Repair Instructions490
- Specifications493
Section 3B Manual Transaxle Drive Axle494
- Description and Operation495
  - Front Drive Axle495
- Component Locator496
  - Drive Axle Assembly496
- Diagnostic Information and Procedures497
  - On-Vehicle Service498
    - Drive Axle Assembly498
- Repair Instructions498
- 3 B-2502
  - Unit Repair502
    - Inner Joint502
    - Outer Joint503
- Specifications505
  - General Specifications505
  - Fastener Tightening Specifications505
- 3 B-3505
- Special Tools and Equipment506
  - Special Tools Table506
Section 4A Hydraulic Brakes507
- Description and Operation508
  - Warning Lamp Operation508
- Noted.508
- Component Locator509
  - Brake System (Non-ABS)509
- Diagnostic Information and Procedures 4A-4510
- Specifications513
  - On-Vehicle Service514
- Repair Instructions514
- 4 A-3515
- Schematic and Routing Diagrams520
  - Brake Lamp Warning Circuit520
  - Stoplamp Switch Circuit520
Section 4B Master Cylinder521
- Description and Operation522
- Diagnostic Information and Procedures523
  - Checking the Brake Fluid Level523
  - On-Vehicle Service524
- Repair Instructions524
- 4 B-2525
  - Unit Repair528
    - Master Cylinder528
- Specifications529
  - Fastener Tightening Specifications529
- 4 B-4.529
Section 4C Power Booster530
- Description and Operation531
  - Power Booster531
- Diagnostic Information and Procedures532
  - Power Booster Functional Check532
  - Check Valve Functional Check532
- Repair Instructions533
- 4 C-2533
  - On-Vehicle Service533
    - Vacuum Hose and Check Valve533
    - Power Booster Assembly534
- Specifications537
  - General Specifications537
  - Fastener Tightening Specifications537
Section 4D Front Disc Brakes538
- Description and Operation539
  - Disc Brake Caliper Assembly539
  - Clearance Calibration539
- Component Locator540
  - Front Disc Brakes540
- Diagnostic Information and Procedures541
- Repair Instructions543
- 4 D-2543
  - On-Vehicle Service543
- 4 D-3545
  - Unit Repair545
    - Caliper Overhaul545
- Specifications548
  - General Specifications548
  - Fastener Tightening Specifications559
Section 4F Antilock Brake System560
- Description and Operation562
- Visual Identification571
  - EBCM Connector Face View571
- Component Locator572
  - Abs572
- Diagnostic Information and Procedures575
- 4 F-3602
Section 5B Five-Speed Manual Transaxle626
- Description and Operation627
- Component Locators628
- Diagnostic Information and Procedure633
- Repair Instruction635
- 5 B-2635
  - On-Vehicle Service635
- 5 B-3.647
  - Unit Repair649
- Specifications677
  - General Specifications677
  - Fastener Tightening Specifications678
- Special Tools679
  - Special Tools Table679
Section 5C Clutch681
- Description and Operation682
- Component Locator683
  - Clutch Components683
- Diagnostic Information and Procedures684
- Repair Instruction686
  - On-Vehicle Service686
    - Pressure Plate, Clutch Disc and Input Shaft Bearing686
- 5 C-2688
- 5 C-3.692
  - Clutch Pedal692
- Specifications693
  - General Specifications693
  - Fastener Tightening Specifications693
- Special Tools694
  - Special Tools Table694
Section 6B Power Steering Pump695
- Default Chapter696
  - Power Steering Pump696
- Description and Operation705
- Diagnostic Information and Procedures720
  - Steering Gear722
  - On-Vehicle Service723
- Repair Instructions723
  - Unit Repair727
- Specifications733
  - General Specifications733
  - Fastener Tightening Specifications733
- Special Tools and Equipment734
  - Special Tools Table734
Section 6E Steering Wheel and Column735
- Default Chapter741
  - Steering Wheel741
  - Wiper Switch and Lever742
- 6 E-3.746
- 6 E-7.747
  - Unit Repair747
    - Standard Steering Column747
    - General Specifications749
- Specifications749
  - Special Tools and Equipment750
    - Special Tools Table750
Section 7A Heating and Ventilation System751
- Description and Operation752
  - Heating and Ventilation Systems752
- Component Locator753
- Diagnostic Informatin and Procedures 7A-6756
  - Heater System756
  - On-Vehicle Service768
- Repair Instructions768
- 7 A-2770
- 7 A-3.772
  - Unit Repair778
    - Heater Core778
- Specifications780
- Special Tools and Equipment780
  - Special Tools Table780
- Schematic and Routing Diagrams781
  - Non-A/C Diagrams781
- 7 A-18.781
Section 7B Manual Control Heating, Ventilation, and Air Conditioning System783
- Description and Operation784
  - System Components -Functional784
- Component Locator785
  - A/C System785
- Diagnostic Information and Procedures787
- Repair Instructions795
  - On-Vehicle Service795
  - General A/C System Service Procedures795
- 7 B-3799
- 7 B-2799
- Specifications812
  - General Specifications812
    - Fastener Tightening Specifications812
- 7 B-13.812
- Special Tools and Equipment813
  - Special Tools Table813
- Schematic and Routing Diagrams814
Section 8A Seat Belts816
- Description and Operation817
- Component Locator818
  - Front and Rear Seat Belt818
- Diagnostic Information and Procedures819
  - Seat Belt Warning Lamp Is Inoperative819
- 8 A-2820
  - On-Vehicle Service820
- Specifications826
  - Fastener Tightening Specifications826
- Schematic and Routing Diagrams827
  - Driver Seat Belt Warning827
- 8 A-3827
Section 8B Supplemental Inflatable Restraints (Sir)828
- Noted.830
- Description and Operation830
- Component Locator834
  - SIR Component834
- Diagnostic Information and Procedures835
- 8 B-3862
- 8 B-7.872
- Special Tools905
  - Special Tools Table905
Section 9A Body Wiring System907
- Description and Operation908
  - How to Read Electrical Wiring Diagram908
  - How to Check Terminal Number of Connector . 9A-4910
- Special Tools and Equipment911
  - Special Tools Table911
- Schematic and Routing Diagrams912
  - Wire Color Chart912
  - Fuse Chart916
- 9 A-2917
- 9 A-5922
  - Airbag Harness Routing922
  - Body Harness Routing923
- 9 A-6925
Section 9B Lighting Systems928
- Noted.929
- Description and Operation929
- Diagnostic Information and Procedures930
- Repair Instructions935
- 9 B-2939
- Specifications943
  - Bulb Usage Chart943
- Schematic and Routing Diagrams944
- 9 B-7949
Section 9D Wipers / Washer Systems959
- Description and Operation960
  - Windshield Wiper System960
  - Windshield Washer System960
- Diagnostic Information and Procedures961
  - Windshield/Rear Window Wiper and Washer System961
- Repair Instructions964
  - On-Vehicle Service964
- 9 D-2968
- Specifications973
  - Fastener Tightening Specifications973
- 9 D-6.973
- Schematic and Routing Diagrams974
Section 9E Instrumentation/Driver Information975
- Description and Operation976
- Component Locator977
  - Instrument Panel Assembly977
  - Instrument Cluster978
- Diagnostic Information and Procedures979
- Repair Instructions982
  - On-Vehicle Service982
- Specifications996
  - Fastener Tightening Specifications996
  - Instrument Cluster Indicator Lamps Specifications996
- Schematic and Routing Diagrams997
  - Instrument Panel Illumination999
- 9 E-8.1000
  - Digital Clock1000
Section 9F Audio Systems1001
- Default Chapter1002
- Diagnostic Information and Procedures1004
  - On-Vehicle Service1006
    - Front Speaker Covers1009
- Specifications1011
  - Fastener Tightening Specifications1011
- Schematic and Routing Diagrams1012
  - Audio System Circuit1012
Section 9G Interior Trim1013
- Description and Operation1014
  - Interior Trim Panels1014
  - Pressure Relief Vent1014
    - Interior Trim1015
- Repair Instructions1016
- Component Locator1016
- 9 G-21022
- 9 G-31026
  - Rear Rocker Trim Panel1026
  - Luggage Compartment Wheelhouse Trim Panel1029
- Special Tools and Equipment1030
  - Special Tools Table1030
Section 9H Seats1031
- Description and Operation1031
  - Seats1031
  - Front Seat Cushion1037
- 9 H-21039
  - Front Seat Cushion Frame1039
- 9 H-31041
  - Rear Seat Cushion1041
  - Rear Seatback Latch1041
- 9 H-51042
  - Rear Seatback Hinge1042
  - Fastener Tightening Specifications1043
Section 9L Glass and Mirrors1056
- Description and System Operation 9L-21057
  - Inside Rearview Mirror1057
  - Outside Rearview Mirrors1057
- Components Locator1058
  - Glass and Mirror1058
- Diagnostic Information and Procedures1059
  - Testing Rear Window Defogger Grid Line1059
- Repair Instructions1060
- 9 L-3.1068
- Special Tools and Equipment1072
- 9 L-5.1072
  - Special Tools Table1072
- Schematic and Routing Diagrams1073
  - Rear Window Defogger1073
Section 9P Doors1093
- Description and Operation1094
  - Door Lock Striker1094
  - Childproof Rear Door Lock1094
- Component Locator1095
  - Front Door1095
  - Rear Door1097
- Repair Instructions1099
- 9 P-21110
- 9 P-31115
  - Tailgate Lock Cylinder1115
  - Door Hinge1115
- 9 P-71116
- Schematic and Routing Diagrams1122
  - Power Windows (Front Only)1126

Daewoo MATIZ - Page 2

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