Daewoo MATIZ - Differential

5B–48 FIVE-SPEED MANUAL TRANSAXLE
DAEWOO M-150 BL2
D103B787
Inspection Procedure – Shift Fork
1. Measure the end thickness of shift fork and replace if
below limit.
Unit : mm (in.)
ÁÁÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁÁÁ
Shift fork end
thickness (mm)
ÁÁÁÁÁÁ
Á
ÁÁÁÁ
Á
ÁÁÁÁÁÁ
Standard
ÁÁÁÁÁ
Á
ÁÁÁ
Á
ÁÁÁÁÁ
Limit
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Low Speed Shift Fork 8.7 (0.343) 8.1 (0.319)
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
High Speed Shift Fork 7.8 (0.307) 7.2 (0.283)
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Fifth Gear Shift Fork 7.8 (0.307) 7.2 (0.283)
D103B788
Low Speed
Shift Shaft
High Speed
Shift Shaft
5th/Reverse
Shift Shaft
Assembly Procedure
1. Install in the reverse order of removal.
Important: Use only new fork fin and yoke pin.
D103B789
DIFFERENTIAL
Disassembly Procedure
1. Remove the differential assembly. Refer to “Gear
Unit” in this section.
2. Remove the differential ring gear.
D Fix the differential assembly to a vise with protec-
tor.
D Remove the bolts (1).
D Remove the ring gear (2).
D103B790
3. Remove the pinion gear pin.
D Remove the pin using a pin punch and a hammer
(1).