7A-12 MANUAL TRANSMISSION
GENERAL REPAIR OF GEAR BOX
SEPARATION AND JOINING OF GEAR BOX
AND TRANSFER BOX
Separation
1) Extract gear box and transfer box assembly from the vehicle
(see 7A-8).
2) Remove the gear box joining screws (1) and transfer box
and separate both assemblies.
1
A
2
B
3
Joining
1) Assemble the guide tool (A) ref. 494722, threaded on the
end of the rear main shaft.
2) Apply the recommended sealant flex to the coupling face
(2) of the transfer box and gear box case, respecting the oil
bleeding slot (B).
4) Align the grooving of the rear main shaft to the grooved entry
gear of the transfer box. This alignment will be made using
tool (A).
5) Connect the transfer box assembly to gear box assembly
and fix both with screws (1) to the specified torque.
Torque for joining screw: 5 Kg-m (50 Nm)
6) Remove tool (A) and assemble the transfer box rear cover,
applying the recommended sealant to the coupling surface.
7) Fit the gear box and transfer box assembly to the vehicle
(see 7A-8).
A
1
3) Remove the transfer box rear cover (3).