5B–30 FIVE-SPEED MANUAL TRANSAXLE
DAEWOO M-150 BL2
D103B724
24. Remove the related parts of the transaxle case
(Right Side).
D Remove the input shaft oil seal using a screwdriv-
er (1).
D Remove the differential left side oil seal using a
hammer and a copper chisel (2).
D103B725
Synchronizer Sleeve and Shift Fork
Inspection
1. Measure the clearance between synchronizer sleeve
and shift fork and if the clearance exceeds the limit,
replace the shift fork.
Unit : mm (in.)
Standard
Limit
ÁÁÁÁÁ
Clearance Between
Sleeve and Shift
Fork
0.2 ∼0.6
(0.008∼0.024)
1.0
(0.039)
D103B726
Assembly Procedure
1. Install the related parts of the transaxle case (Right
Side).
D Install the input shaft oil seal using the bushing
seal installer DW09943–78210.
D Install the differential right side oil seal using the
bushing, seal installer 09913–76010.
Important: Use only a new oil seal.
Important: Coat the transaxle inner parts with gear fluid
when installing.
D13B727A
2. Install the related parts of the transaxle case (Left
Side).
D Install the oil plate with the bolts.
D Install the oil gutter with the bolt.
D Install the oil level plug (including steel gasket).
a. Oil level plug.
Tighten
Tighten the oil level plug to 36–54 NSm (26–40 lb-ft).
D Install the left side case cap with the bolts (includ-
ing O–ring) (1).
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