5B–34 FIVE-SPEED MANUAL TRANSAXLE
DAEWOO M-150 BL2
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15. Install the counter shaft fifth gear nut.
D Shift the shift yoke using a screwdriver to engage
the first–gear and the third–gear or the second–
gear and the fourth–gear (1).
Tighten
Tighten the fifth gear nut to 60–80 NSm (44–59 lb-ft).
D Caulk the nut using a chisel and a hammer (2).
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16. Install the input shaft fifth gear bearing and the fifth
gear / synchronizer ring.
D Insert the bearing into the input shaft.
D Install the fifth gear, wave spring and synchroniz-
er ring matching synchronizer’s oil groove and in-
put shaft punched mark (1).
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17. Install the fifth gear synchronizer hub assembly.
D Install the synchronizer springs to hub (1).
D Install the synchronizer key (2).
Important: In case of assembling synchronizer sleeve
and hub, let A=B.
D Position the longer boss side of hub toward inner
side (3).
D Position the chamfered spline of sleeve toward
inner side and install the hub to the sleeve (4).
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18. Install the fifth gear fork to the synchronizer hub as-
sembly.
19. Install the fifth gear fork and the synchronizer hub
assembly to the input shaft.
Important: Position the longer boss side of hub toward
inner side and match the synchronizer key and the hub
groove with the input shaft punched mark.
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