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Renault Duster 2007 - Page 401

Renault Duster 2007
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21A-10
MANUAL GEARBOX
Manual gearbox: Removal - Refitting
K9K, and JR5
21A
III - FINAL OPERATION
a Refit:
-the catalytic converter downstream strut (see Cata-
lytic converter: Removal - Refitting) ,
-the starter (see Starter: Removal - Refitting)
(16A, Starting - Charging),
-the front axle subframe (see Front axle subframe:
Removal - Refitting) (31A, Front axle compo-
nents),
-the engine tie-bar (see Lower engine tie-bar: Re-
moval - Refitting) (19D, Engine mounting),
-the steering box (see Steering box: Removal -
Refitting) (36A, Steering assembly).
a Connect the vehicle speed sensor connector.
a Refit:
-the vehicle speed sensor protective cover,
-the crankshaft position sensor (see Crankshaft
position sensor: Removal - Refitting) .
IV - RIGHT-HAND SIDE OF THE VEHICLE
a Couple the front right-hand wheel driveshaft, on the
gearbox side (see 29A, Driveshafts, Front right-
hand driveshaft: Removal - Refitting, page 29A-
4) .
a Refit the front right-hand wheel arch side liner.
V - LEFT-HAND SIDE OF THE VEHICLE
a Refit:
-the power-assisted steering pipe bolt on the sub-
frame,
-the bolt for the power-assisted steering pipe on the
gearbox mounting,
-the power-assisted steering pipe bolt on the gear-
box.
a Torque tighten:
-the power-assisted steering pipe bolt on the
subframe (21 N.m),
-the power-assisted steering pipe bolt on the
gearbox mounting (21 N.m),
-the power-assisted steering pipe bolt on the
gearbox (21 N.m).
a Refit the earth strap bolts on the gearbox.
a Torque tighten the earth strap bolts on the gear-
box (21 N.m).
a Connect the reverse gear connector.
a Couple the front left-hand wheel driveshaft, on the
gearbox side (see 29A, Driveshafts, Front left-
hand driveshaft: Removal - Refitting, page 29A-
1) .
a Refit the front left-hand wheel arch side liner.
a Refit the front bumper (see Front bumper assem-
bly: Exploded view) .
a Top up the gearbox (see 21A, Manual gearbox,
Manual gearbox oils: Draining - Filling, page
21A-1) .
a Refit the engine undertray.
a Connect the clutch control pipe to the clutch slave
cylinder.
a Bleed the clutch control circuit (see Clutch circuit:
Bleed) (37A, Mechanical component controls).
a Refit:
-the gearbox control cable sleeve stops on the gear-
box,
- the gear control cables to the gearbox.
a Refit:
- the wiring on the gearbox,
- the wiring mounting on the injection computer
mounting,
- the injection computer (see Diesel injection com-
puter: Removal - Refitting) (13B, Diesel injec-
tion),
- the earth strap mounting nut,
a Connect the preheating unit connector.
a Refit:
- the air pipe between the turbocharger and the inter-
cooler,
- the air pipe clip on the intercooler,
- the air pipe nut on the gearbox,
- the clip on the air pipe between the turbocharger
and the intercooler.
a Refit the expansion bottle on its support.
a Torque tighten the expansion bottle nuts (8 N.m).
a Refit:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the battery tray,
- the battery (see Battery: Removal - Refitting)
(80A, Battery).

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